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1995 Volvo 940 Service Repair Manual 95
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- $134.00
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- $134.00
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Basic Information Identification Make: Volvo Model: 940 Year: 1995 Codes Chassis Code: 940 Series Platform: Volvo Rear-wheel drive platform (P90) Introduction Market Position Segment: Mid-size Luxury Sedan/Wagon (RWD) Target Demographic:...
Type: Cars
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Sku: 586586
Tags:
900 Series
Volvo
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| Basic Information | |
| Identification | |
| Make: | Volvo |
| Model: | 940 |
| Year: | 1995 |
| Codes | |
| Chassis Code: | 940 Series |
| Platform: | Volvo Rear-wheel drive platform (P90) |
| Introduction | |
| Market Position | |
| Segment: | Mid-size Luxury Sedan/Wagon (RWD) |
| Target Demographic: | Families valuing safety, durability, and a comfortable driving experience. |
| Competitive Analysis | |
| Key Competitors: | BMW 3 Series, Mercedes-Benz 190E, Audi 80/90, Saab 9000 |
| Competitive Advantage: | Volvo's reputation for safety, robust build quality, comfortable ride, and distinctive Scandinavian design. |
| Key Features | |
| Safety Focus: | Pioneering safety features including integrated side-impact protection, reinforced body structure, and often equipped with ABS. |
| Durability: | Known for long-term reliability and robust mechanical components. |
| Comfort: | Comfortable seating, compliant suspension, and quiet cabin for long-distance touring. |
| Manual Details | |
| Coverage Areas | |
| Engine Coverage: | 2.3L B230FK Turbocharged Inline-4, 2.3L B230F Naturally Aspirated Inline-4 |
| Transmission Coverage: | M47 5-speed Manual, AW71 3-speed Automatic, AW72 4-speed Automatic |
| Systems Covered: | Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Bodywork, Climate Control, Safety Systems |
| Page Count | |
| Page Count: | Approximately 1000+ |
| Manual Type | |
| Manual Type: | Factory Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Detailed disassembly and assembly of B230F and B230FK engines, including cylinder head, pistons, crankshaft, camshaft, timing belt, lubrication system. |
| Fuel Injection System: | Bosch LH Jetronic (B230F) and Bosch Motronic (B230FK) fuel injection system diagnostics, component testing, pressure testing, injector servicing. |
| Ignition System | |
| Ignition System: | Distributor ignition system (B230F), Coil-on-plug ignition system (B230FK), timing adjustments, component replacement. |
| Cooling System | |
| Cooling System: | Radiator, water pump, thermostat, coolant hoses, heater core replacement, flushing procedures, pressure testing. |
| Exhaust System | |
| Exhaust System: | Catalytic converter, muffler, exhaust manifold replacement, oxygen sensor (lambda sensor) servicing. |
| Transmission Manual | |
| Transmission Manual: | M47 5-speed manual transmission overhaul, clutch replacement, gear linkage adjustments. |
| Transmission Automatic | |
| Transmission Automatic: | AW71 (3-speed) and AW72 (4-speed) automatic transmission diagnosis, fluid change procedures, seal replacement, torque converter servicing. |
| Drivetrain | |
| Drivetrain: | Rear-wheel drive axle, driveshaft, universal joints, differential servicing. |
| Suspension Front | |
| Suspension Front: | MacPherson struts, control arms, ball joints, sway bar bushings, spring replacement, shock absorber replacement. |
| Suspension Rear | |
| Suspension Rear: | Multi-link rear suspension, trailing arms, shock absorbers, bushings, spring replacement. |
| Steering System | |
| Steering System: | Power steering pump, steering rack, tie rod ends, power steering fluid flush. |
| Brake System | |
| Brake System: | Front ventilated discs, rear solid discs (or drums on some models), brake pad and rotor replacement, brake caliper servicing, hydraulic system bleeding, ABS system diagnostics. |
| Electrical System | |
| Electrical System: | Wiring diagrams, fuse box locations, relay functions, alternator, starter motor, battery charging system, lighting, instruments, power windows, power locks, central locking system. |
| Bodywork | |
| Bodywork: | Body panel repair, door hinge adjustments, glass replacement, seal replacement, rust prevention and repair. |
| Climate Control | |
| Climate Control: | HVAC system diagnosis, blower motor replacement, evaporator and heater core service, refrigerant recharge (R134a). |
| Safety Systems | |
| Safety Systems: | Seatbelt servicing, SRS airbag system (if equipped) diagnostics and precautions. |
| Procedures Included | |
| Troubleshooting Guides: | Comprehensive diagnostic flowcharts and symptom-based troubleshooting for all major systems. |
| Maintenance Procedures: | Oil changes, filter replacements, spark plug replacement, fluid level checks and top-ups, brake fluid flush, coolant flush. |
| Repair Procedures: | Step-by-step instructions for component removal, installation, and repair for nearly every part of the vehicle. |
| Torque Specifications: | Precise torque values for all critical fasteners and bolts throughout the vehicle. |
| Diagnostic Tools: | Information on required diagnostic tools and special equipment for specific procedures. |
| Technical Depth | |
| Diagnostic Capability: | Advanced diagnostics for engine management, ABS, and other electronic systems. |
| Rebuild Procedures: | Detailed rebuild procedures for engines, transmissions, and differentials. |
| Calibration Procedures: | Procedures for setting ignition timing, idle speed, and other critical adjustments. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Searchable Text: | Yes |
| Printable: | Yes |
| Print Quality | |
| Diagram Clarity: | High-resolution, clear diagrams and illustrations. |
| Image Quality: | Sharp, detailed photographs and illustrations. |
| Binding Type | |
| Binding Type: | N/A (Digital) |
| Paper Type | |
| Paper Type: | N/A (Digital) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | B230F |
| Engine Type: | Inline-4 Cylinder, SOHC |
| Displacement: | 2.3 Liters (2316 cc) |
| Bore X Stroke: | 96.0 mm x 80.0 mm |
| Compression Ratio: | 8.8:1 |
| Fuel Delivery: | Bosch LH 2.4 Jetronic Multi-port Fuel Injection |
| Horsepower: | 114 hp @ 5000 rpm (approx.) |
| Torque: | 132 lb-ft @ 2500 rpm (approx.) |
| Performance | |
| Engine Code Turbo: | B230FK |
| Engine Type Turbo: | Inline-4 Cylinder, SOHC, Turbocharged |
| Displacement Turbo: | 2.3 Liters (2316 cc) |
| Fuel Delivery Turbo: | Bosch Motronic EZK/LH 2.4 Turbo Fuel Injection |
| Horsepower Turbo: | 162 hp @ 5000 rpm (approx.) |
| Torque Turbo: | 177 lb-ft @ 2500 rpm (approx.) |
| Fuel System | |
| Fuel Type: | Unleaded Gasoline (87 octane or higher) |
| Fuel Tank Capacity: | 15.8 US gallons (60 Liters) |
| Transmission | |
| Standard | |
| Transmission Type Std: | M47 5-Speed Manual |
| Optional | |
| Transmission Type Opt1: | AW71 3-Speed Automatic |
| Transmission Type Opt2: | AW72 4-Speed Automatic (with Overdrive) |
| Features | |
| Clutch Type: | Single dry plate, hydraulically operated |
| Automatic Features: | Lock-up torque converter (AW72), electronic control (later models may feature more advanced control), sport/economy modes (on some AW72). |
| Dimensions | |
| Exterior | |
| Length: | 188.2 in (4780 mm) |
| Width: | 69.5 in (1765 mm) |
| Height: | 56.1 in (1425 mm) |
| Wheelbase: | 109.1 in (2770 mm) |
| Front Track: | 57.7 in (1465 mm) |
| Rear Track: | 57.0 in (1450 mm) |
| Interior | |
| Front Headroom: | 38.5 in (978 mm) |
| Rear Headroom: | 37.6 in (955 mm) |
| Front Legroom: | 42.1 in (1069 mm) |
| Rear Legroom: | 35.2 in (894 mm) |
| Cargo | |
| Cargo Volume Sedan: | 15.9 cu ft (450 L) |
| Cargo Volume Wagon: | 38.8 cu ft (1099 L) / 73.4 cu ft (2078 L) with rear seats folded |
| Weights | |
| Curb Weight Sedan: | 3150 - 3300 lbs (1430 - 1500 kg) approx. |
| Curb Weight Wagon: | 3250 - 3450 lbs (1475 - 1565 kg) approx. |
| Gross Vehicle Weight Rating: | 4400 - 4600 lbs (2000 - 2100 kg) approx. |
| Safety Features | |
| Ratings | |
| NHTSA Rollover Resistance: | 3/5 stars (typically) |
| IIHS Side Impact: | Good (for its era, due to structural integrity) |
| Active Features | |
| ABS: | Anti-lock Braking System (Standard on most 1995 models) |
| Traction Control: | Traction Control System (TRACS) available on some models, especially with automatic transmission. |
| Passive Features | |
| Airbags: | Driver and Passenger Supplemental Restraint System (SRS) airbags were standard. |
| Body Structure: | Reinforced safety cage, side-impact protection beams, energy-absorbing crumple zones. |
| Seatbelts: | Three-point inertia-reel seatbelts for all outboard seating positions, often with pretensioners. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory AM/FM cassette stereo with optional CD player. Multiple speaker configurations available. |
| Climate Control Type: | Manual or automatic climate control (ECC - Electronic Climate Control) depending on trim level. |
| Driver Assistance | |
| Cruise Control: | Standard on most models. |
| Power Accessories: | Power windows, power door locks, power mirrors were common features. |
| Connectivity | |
| Phone Integration: | No integrated Bluetooth or smartphone connectivity in the original factory systems. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. |
| Air Filter Replacement: | Every 15,000-30,000 miles (24,000-48,000 km). |
| Fuel Filter Replacement: | Every 20,000-30,000 miles (32,000-48,000 km). |
| Spark Plug Replacement: | Every 30,000 miles (48,000 km) for standard plugs; platinum/iridium plugs may last longer. |
| Timing Belt Replacement: | Every 60,000-90,000 miles (96,000-145,000 km) or 5-7 years, as the B230 engine uses a timing belt. |
| Fluid Specifications | |
| Engine Oil Type: | API SG or higher, SAE 5W-30 or 10W-30 (depending on climate). |
| Engine Oil Capacity: | 4.5 Liters (4.8 US Quarts) with filter change. |
| Coolant Type: | Volvo Blue Coolant (Ethylene Glycol based) or equivalent, mixed 50/50 with distilled water. |
| Automatic Transmission Fluid: | Dexron III or MERCON approved ATF. |
| Manual Transmission Fluid: | API GL-4, SAE 75W-90 or 80W-90 gear oil. |
| Power Steering Fluid: | ATF Dexron II/III or a dedicated power steering fluid. |
| Brake Fluid Type: | DOT 3 or DOT 4 (check reservoir cap). |
| Known Issues | |
| Oil Leaks: | Common leaks from valve cover gasket, oil pan gasket, and rear main seal. |
| Cooling System: | Plastic coolant reservoir can become brittle, hose failures, radiator leaks. |
| Electrical Gremlins: | Aging wiring harnesses, faulty relays (e.g., fuel pump relay), and corroded grounds can cause intermittent issues. |
| Suspension Wear: | Worn control arm bushings, ball joints, and sway bar links can lead to clunks and alignment issues. |
| Fuel Pump Failure: | Fuel pump can be a wear item over time. |
| Heater Core: | Heater core leaks can lead to coolant loss and fogged windows. |
| Vehicle History | |
| Brand Heritage | |
| Volvo Safety Legacy: | Volvo's long-standing commitment to automotive safety, dating back to the invention of the three-point seatbelt. |
| Model Evolution | |
| 900 Series Introduction: | The 900 Series was introduced in 1990, evolving from the 700 Series, featuring a more aerodynamic and modern design while retaining the classic Volvo rear-wheel-drive platform. |
| 940 Designation: | The '940' designation typically referred to models with the 2.3-liter 4-cylinder engine, positioned below the 960 (which featured a 6-cylinder engine or the more advanced suspension). |
| Production | |
| Production Years: | 1990-1998 |
| Manufacturing Locations: | Sweden (primarily Ghent, Belgium and Uddevalla, Sweden) |
| Market End: | The 900 series was largely succeeded by the Volvo S80 and V70 (based on the newer front-wheel-drive platform) towards the end of the decade. |
| Awards & Recognition | |
| Recognitions | |
| Safety Awards: | Consistently recognized for safety by independent testing agencies and consumer publications of its era. |
| Ratings | |
| Consumer Reports Durability: | Often rated highly for reliability and durability by publications like Consumer Reports. |
| Certifications | |
| Euro Ncap Rating: | N/A (Euro NCAP was not established in its current form during its primary production years, but Volvo's internal testing and reputation were strong). |