🏷️ Basic Information Identification Make: Daewoo Model: Korando Generation: First Generation (DJ) Codes Chassis Code: DJ 👋 Introduction Market Position Segment: Compact SUV / Off-roader Target Audience: Enthusiasts, DIY mechanics, professional repair shops seeking detailed technical information Competitive Analysis Key Competitors: Jeep Cherokee (XJ), Toyota 4Runner, Mitsubishi Pajero, Nissan Pathfinder Key Features Design Philosophy: Rugged, body-on-frame construction, capable off-road performance Market Perception: Known for its robust build and off-road prowess, often compared to more established SUV models 📋 Manual Details Coverage Areas Applicable Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Engine Coverage: 2.3L (G23D), 2.5L Diesel (D25), 2.9L Diesel (D29), 3.2L (M104) Transmission Coverage: 5-Speed Manual, 4-Speed Automatic Drive Type Coverage: RWD, 4WD Page Count Estimated Pages: Approximately 1500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling system, fuel injection, intake and exhaust systems Engine Performance: Engine tuning, diagnostics, emissions control Transmission Manual: Clutch, gearbox assembly, gearshift linkage, internal components, repair, overhaul Transmission Automatic: Torque converter, valve body, transmission control module, hydraulic systems, repair, overhaul Drivetrain: Front and rear axles, differentials, transfer case, driveshafts, CV joints Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment Steering: Steering column, steering gear, power steering system, pump, hoses, linkages Brakes: Brake system components (master cylinder, calipers, rotors, drums, pads), hydraulic lines, ABS system, parking brake Electrical System: Battery, charging system, starting system, ignition system, lighting, wiring diagrams, fuses, relays Engine Management System: ECU, sensors, actuators, fuel delivery, ignition timing control Body And Chassis: Frame, body panels, doors, hood, tailgate, interior trim, glass, seals HVAC: Heating, ventilation, and air conditioning systems, components, and service Comfort And Convenience: Power windows, power locks, mirrors, seats, audio system, alarms Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, fluid top-offs, belt inspections Troubleshooting: Diagnostic procedures for common issues, fault finding charts, symptom analysis Repair: Step-by-step repair instructions for all major mechanical and electrical components Overhaul: Complete rebuild procedures for engine, transmission, and other major assemblies Diagnostics: On-board diagnostics (OBD) procedures, scan tool usage, sensor testing Specifications And Tolerances: Detailed technical specifications, torque values, clearances, and wear limits Wiring Diagrams: Comprehensive electrical system wiring schematics Schematics: Hydraulic, vacuum, and pneumatic system schematics Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format Format: PDF Searchable: Yes (text-based PDF) Printable: Yes Resolution: High (suitable for printing clear diagrams) Print Quality Quality: N/A (Digital Format) Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Code: G23D Engine 1 Type: Inline 4-cylinder, Gasoline Engine 1 Displacement: 2.3 Liters (2295 cc) Engine 1 Power: Approx. 110-120 HP @ 5000-5200 RPM Engine 1 Torque: Approx. 180-190 Nm @ 3200-3500 RPM Optional Engines Engine 2 Code: D25 Engine 2 Type: Inline 4-cylinder, Turbo Diesel Engine 2 Displacement: 2.5 Liters (2499 cc) Engine 2 Power: Approx. 80-90 HP @ 4000 RPM Engine 2 Torque: Approx. 170-185 Nm @ 2000-2500 RPM Engine 3 Code: D29 Engine 3 Type: Inline 4-cylinder, Turbo Diesel Engine 3 Displacement: 2.9 Liters (2874 cc) Engine 3 Power: Approx. 98-105 HP @ 3800 RPM Engine 3 Torque: Approx. 200-220 Nm @ 2200-2500 RPM Engine 4 Code: M104 Engine 4 Type: Inline 6-cylinder, Gasoline (Mercedes-Benz sourced) Engine 4 Displacement: 3.2 Liters (3199 cc) Engine 4 Power: Approx. 190-210 HP @ 5500-6000 RPM Engine 4 Torque: Approx. 270-290 Nm @ 3750-4000 RPM Performance Fuel Type: Unleaded Gasoline (for G23D, M104), Diesel (for D25, D29) Fuel System Fuel Delivery Gasoline: Electronic Fuel Injection (EFI) Fuel Delivery Diesel: Direct Injection, Turbocharged (D25, D29) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic Features Transfer Case: Part-time 4WD system with manual or electronic engagement Gear Ratios: Specific ratios provided in manual for each engine/transmission combination Fluid Specification Manual Transmission Fluid: GL-4 or GL-5 gear oil (API classification), viscosity dependent on temperature (e.g., 75W-90) Automatic Transmission Fluid: Dexron-III or equivalent 📐 Dimensions Exterior Length: Approx. 4,400 mm Width: Approx. 1,780 mm Height: Approx. 1,650 mm (varies with roof rack/options) Wheelbase: Approx. 2,630 mm Ground Clearance: Approx. 200-220 mm Weights Curb Weight: Approx. 1700 - 1950 kg (depending on engine and trim) Gross Vehicle Weight Rating: Approx. 2400 - 2600 kg Cargo Cargo Volume: Substantial, configurable with folding rear seats 🛡️ Safety Features Ratings Crash Test Ratings: Limited official ratings available for this era and market; generally considered robust but lacking modern safety tech. Active Features ABS: Optional on some models Traction Control: Rarely equipped Passive Features Airbags: Driver airbag standard on later models, passenger airbag optional Seatbelts: 3-point seatbelts with pretensioners Body Construction: Body-on-frame construction providing structural rigidity 💡...