Mitsubishi Colt Lancer 1996 1997 1998 -2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer (Colt Lancer) Applicable Years: 1996, 1997, 1998, 1999, 2000, 2001 Codes Chassis Codes: CJ1A, CJ2A, CJ3A (Note: Specific chassis codes may vary by region and trim) 👋 Introduction Market Position Target Audience: Professional mechanics, DIY enthusiasts, and vehicle owners seeking detailed repair and maintenance information. Competitive Analysis Manual Type Advantage: Official factory manual provides superior accuracy and completeness compared to aftermarket guides. Key Features Ease Of Use: Step-by-step procedures, clear instructions, charts, and diagrams designed for ease of following. Information Type: OEM specifications, technical data, parts information, troubleshooting guides. Accessibility: Instant download available after purchase, accessible on multiple devices. Value Proposition Cost Savings: Enables DIY repairs and informed maintenance, potentially saving significant costs on professional service. Longevity: Lifetime Protection Policy for the digital download if lost or damaged. 📋 Manual Details Coverage Areas Manual Type: Official Factory Service Repair Shop Manual Language: English Format: Digital PDF Download Delivery Method: Email download link 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, internal components (pistons, rings, bearings, valves, camshafts), timing belt/chain, lubrication, cooling system. Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, fuel pressure, evaporative emissions control. Intake Exhaust: Intake manifold, exhaust manifold, catalytic converter, muffler, emissions control. Cooling System: Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications. Lubrication System: Oil pump, oil filter, oil pan, oil specifications, lubrication points. Engine Management: ECU, sensors (O2, MAP, TPS, crank, cam), ignition system, ignition timing, diagnostic trouble codes (DTCs). Transmission Manual: Clutch, gearbox assembly, disassembly, gear ratios, shift linkage, transmission fluid specifications. Transmission Automatic: Automatic transmission assembly, disassembly, torque converter, valve body, shift control, ATF specifications. Drivetrain: Front-wheel drive system, CV joints, drive shafts, differential. Suspension Front: MacPherson struts, control arms, anti-roll bar, bushings, alignment specifications. Suspension Rear: Independent rear suspension (likely), control arms, shock absorbers, springs, alignment specifications. Steering System: Steering rack, power steering pump, fluid, tie rods, steering column, wheel alignment. Brakes Front: Disc brakes, caliper, pads, rotors, brake lines, brake fluid specifications. Brakes Rear: Disc or drum brakes, caliper/wheel cylinder, pads/shoes, rotors/drums, brake fluid specifications. Wheels Tires: Wheel specifications, bolt patterns, tire sizes, inflation pressures. Electrical System Power: Battery, alternator, starter motor, charging system, voltage specifications. Electrical System Lighting: Headlights, taillights, turn signals, interior lighting, bulb types and replacement. Electrical System Instruments: Dashboard gauges, warning lights, speedometer, tachometer, fuel gauge, temperature gauge. Electrical System Accessories: Wipers, washers, horn, power windows, power locks, mirrors, audio system wiring. Body Exterior: Body panel removal and installation, doors, hood, trunk, bumpers, trim, glass replacement. Body Interior: Dashboard, seats, carpets, door panels, headliner, interior trim. HVAC: Heating, ventilation, and air conditioning system, blower motor, evaporator, condenser, refrigerant, controls. Safety Systems: Airbag system (SRS) components, pre-tensioners, warning light diagnosis. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspections. Engine Repair: Engine rebuilds, head gasket replacement, piston ring replacement, bearing replacement, valve adjustments. Transmission Repair: Clutch replacement, transmission overhaul (manual and automatic), seal replacement. Suspension Steering Repair: Shock absorber replacement, strut replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, wheel alignment procedures. Brake Repair: Brake pad replacement, brake rotor replacement, brake caliper rebuild, brake fluid flush and bleed, parking brake adjustment. Electrical Diagnostics: Wiring diagrams, troubleshooting electrical faults, component testing, fuse and relay identification. HVAC Repair: AC system recharge, component replacement (blower motor, compressor), heater core replacement. Bodywork Repairs: Minor body panel repair, dent removal, trim replacement, glass replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Technical Depth Depth Level: Comprehensive (OEM level detail) Diagnostics: Advanced diagnostic information including DTCs, sensor data interpretation, and component testing. Specifications: Detailed OEM specifications for torque values, fluid capacities, clearances, pressures, and tolerances. Illustrations: Exploded diagrams, charts, illustrations, and photos for disassembly, re-assembly, and component identification. 📊 Manual Specifications File Format File Type: PDF Compatibility: All Windows & Mac versions, smartphones, tablets (iPads), etc. via Adobe PDF Reader. Print Quality Printable: Yes Copyable: Yes (to computer, flash drives, etc.) Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital format) Accessibility Reader Requirement: Adobe PDF Reader (free download available) ⚙️ Engine Specifications Primary Engine Common Engines: 4G92 (1.6L SOHC/DOHC), 4G93 (1.8L SOHC/DOHC), 4G94 (2.0L SOHC/DOHC - possibly later models or specific markets). Specific engines depend on trim level and region. Performance Horsepower Range: Approx. 85 hp (1.6L SOHC) to 140+ hp (1.8L DOHC/2.0L DOHC) depending on engine variant and tuning. Torque Range: Approx. 130-180 Nm depending on engine variant. Fuel System Fuel Delivery: Multi-point fuel injection (MPI). Fuel Type: Unleaded gasoline. Engine Management Ignition Type: Distributorless Ignition System (DIS) or Distributor type depending on specific model/year. Engine Control Unit: ECU (Electronic Control Unit) for fuel and ignition management. 🔧 Transmission Standard Standard Transmission: 5-speed manual...

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Type: Car

Sku: 367342

Collections: ALL Mitsubishi

Availability: In stock

Tags: 1996 1997 1998 1999 2000 2001 Car Cars Colt Colt Lancer Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer (Colt Lancer)

Applicable Years:

1996, 1997, 1998, 1999, 2000, 2001

Codes

Chassis Codes:

CJ1A, CJ2A, CJ3A (Note: Specific chassis codes may vary by region and trim)

👋 Introduction

Market Position

Target Audience:

Professional mechanics, DIY enthusiasts, and vehicle owners seeking detailed repair and maintenance information.

Competitive Analysis

Manual Type Advantage:

Official factory manual provides superior accuracy and completeness compared to aftermarket guides.

Key Features

Ease Of Use:

Step-by-step procedures, clear instructions, charts, and diagrams designed for ease of following.

Information Type:

OEM specifications, technical data, parts information, troubleshooting guides.

Accessibility:

Instant download available after purchase, accessible on multiple devices.

Value Proposition

Cost Savings:

Enables DIY repairs and informed maintenance, potentially saving significant costs on professional service.

Longevity:

Lifetime Protection Policy for the digital download if lost or damaged.

📋 Manual Details

Coverage Areas

Manual Type:

Official Factory Service Repair Shop Manual

Language:

English

Format:

Digital PDF Download

Delivery Method:

Email download link

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, overhaul, internal components (pistons, rings, bearings, valves, camshafts), timing belt/chain, lubrication, cooling system.

Fuel System:

Fuel injection system, fuel pump, injectors, fuel lines, fuel pressure, evaporative emissions control.

Intake Exhaust:

Intake manifold, exhaust manifold, catalytic converter, muffler, emissions control.

Cooling System:

Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications.

Lubrication System:

Oil pump, oil filter, oil pan, oil specifications, lubrication points.

Engine Management:

ECU, sensors (O2, MAP, TPS, crank, cam), ignition system, ignition timing, diagnostic trouble codes (DTCs).

Transmission Manual:

Clutch, gearbox assembly, disassembly, gear ratios, shift linkage, transmission fluid specifications.

Transmission Automatic:

Automatic transmission assembly, disassembly, torque converter, valve body, shift control, ATF specifications.

Drivetrain:

Front-wheel drive system, CV joints, drive shafts, differential.

Suspension Front:

MacPherson struts, control arms, anti-roll bar, bushings, alignment specifications.

Suspension Rear:

Independent rear suspension (likely), control arms, shock absorbers, springs, alignment specifications.

Steering System:

Steering rack, power steering pump, fluid, tie rods, steering column, wheel alignment.

Brakes Front:

Disc brakes, caliper, pads, rotors, brake lines, brake fluid specifications.

Brakes Rear:

Disc or drum brakes, caliper/wheel cylinder, pads/shoes, rotors/drums, brake fluid specifications.

Wheels Tires:

Wheel specifications, bolt patterns, tire sizes, inflation pressures.

Electrical System Power:

Battery, alternator, starter motor, charging system, voltage specifications.

Electrical System Lighting:

Headlights, taillights, turn signals, interior lighting, bulb types and replacement.

Electrical System Instruments:

Dashboard gauges, warning lights, speedometer, tachometer, fuel gauge, temperature gauge.

Electrical System Accessories:

Wipers, washers, horn, power windows, power locks, mirrors, audio system wiring.

Body Exterior:

Body panel removal and installation, doors, hood, trunk, bumpers, trim, glass replacement.

Body Interior:

Dashboard, seats, carpets, door panels, headliner, interior trim.

HVAC:

Heating, ventilation, and air conditioning system, blower motor, evaporator, condenser, refrigerant, controls.

Safety Systems:

Airbag system (SRS) components, pre-tensioners, warning light diagnosis.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspections.

Engine Repair:

Engine rebuilds, head gasket replacement, piston ring replacement, bearing replacement, valve adjustments.

Transmission Repair:

Clutch replacement, transmission overhaul (manual and automatic), seal replacement.

Suspension Steering Repair:

Shock absorber replacement, strut replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, wheel alignment procedures.

Brake Repair:

Brake pad replacement, brake rotor replacement, brake caliper rebuild, brake fluid flush and bleed, parking brake adjustment.

Electrical Diagnostics:

Wiring diagrams, troubleshooting electrical faults, component testing, fuse and relay identification.

HVAC Repair:

AC system recharge, component replacement (blower motor, compressor), heater core replacement.

Bodywork Repairs:

Minor body panel repair, dent removal, trim replacement, glass replacement.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.

Technical Depth

Depth Level:

Comprehensive (OEM level detail)

Diagnostics:

Advanced diagnostic information including DTCs, sensor data interpretation, and component testing.

Specifications:

Detailed OEM specifications for torque values, fluid capacities, clearances, pressures, and tolerances.

Illustrations:

Exploded diagrams, charts, illustrations, and photos for disassembly, re-assembly, and component identification.

📊 Manual Specifications

File Format

File Type:

Compatibility:

All Windows & Mac versions, smartphones, tablets (iPads), etc. via Adobe PDF Reader.

Print Quality

Printable:

Copyable:

Yes (to computer, flash drives, etc.)

Binding Type

Binding:

Digital Download (No physical binding)

Paper Type

Paper Type:

N/A (Digital format)

Accessibility

Reader Requirement:

Adobe PDF Reader (free download available)

⚙️ Engine Specifications

Primary Engine

Common Engines:

4G92 (1.6L SOHC/DOHC), 4G93 (1.8L SOHC/DOHC), 4G94 (2.0L SOHC/DOHC - possibly later models or specific markets). Specific engines depend on trim level and region.

Performance

Horsepower Range:

Approx. 85 hp (1.6L SOHC) to 140+ hp (1.8L DOHC/2.0L DOHC) depending on engine variant and tuning.

Torque Range:

Approx. 130-180 Nm depending on engine variant.

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI).

Fuel Type:

Unleaded gasoline.

Engine Management

Ignition Type:

Distributorless Ignition System (DIS) or Distributor type depending on specific model/year.

Engine Control Unit:

ECU (Electronic Control Unit) for fuel and ignition management.

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission.

Optional

Optional Transmission:

4-speed automatic transmission.

Features

Drive Type:

Front-Wheel Drive (FWD).

Transmission Fluid Type:

Manual: Gear oil (specific viscosity like 75W-90 or 80W-90), Automatic: ATF SP-II or equivalent.

📐 Dimensions

Exterior

Body Styles:

4-door Sedan, 5-door Hatchback (often referred to as Colt Lancer).

Length:

Varies by body style, approx. 4300-4450 mm for Sedan.

Width:

Varies by model, approx. 1690-1710 mm.

Height:

Varies by model, approx. 1390-1420 mm for Sedan.

Weights

Curb Weight:

Approx. 1050-1200 kg depending on engine and equipment.

Gross Vehicle Weight Rating:

Varies by model and configuration.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Information typically varies by region and testing agency. Early 2000s vehicles often had limited advanced safety features and lower ratings by modern standards.

Active Features

Optional or standard on higher trims/later models.

Passive Features

Airbags:

Driver and passenger front airbags standard on most models within this range. Side airbags were rare or unavailable.

Seatbelts:

Front and rear seat belts. Pre-tensioners on front belts may be present.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM radio with cassette player, often with CD compatibility on higher trims. Aftermarket upgrades are common.

Driver Assistance

Cruise Control:

Optional on many models, particularly higher trim levels.

Connectivity

Connectivity Features:

Very limited by modern standards. Primarily focused on audio playback.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type.

Timing Belt Replacement:

Crucial! Intervals vary by engine but are typically around 90,000-120,000 km (55,000-75,000 miles). Failure can cause severe engine damage.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-30 or 5W-30 is common. Refer to manual for exact specification based on climate.

Coolant Type:

Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Green or pink coolant depending on OEM specification.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Problems:

Timing belt wear and failure (critical maintenance item), suspension component wear (bushings, ball joints), potential for radiator leaks, exhaust system corrosion, and intermittent electrical gremlins in older vehicles.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Mitsubishi Motors is a Japanese multinational automotive manufacturer with a long history dating back to 1917, known for producing reliable and sometimes performance-oriented vehicles.

Model Evolution

Lancer Generation:

This period (1996-2001) covers the fifth generation (CB/CD chassis, 1992-2000) and the beginning of the sixth generation (CS chassis, 1999-2007) of the Mitsubishi Lancer globally. The 'Colt Lancer' designation was often used in specific markets, particularly Europe, where the Lancer was sold under the Colt brand name.

Production

Manufacturing Locations:

Primarily Japan, with production also occurring in other countries depending on market and specific model variants.

🏆 Awards & Recognition

Recognitions

Safety Awards:

No prominent specific awards for safety are typically highlighted for this generation of Lancer in general reviews.

Ratings

Reliability Ratings:

Generally considered a reliable vehicle with good longevity if properly maintained, though specific year/engine combinations can have unique quirks. The manual is key to addressing these.