🏷️ Basic Information Identification Make: Mitsubishi Model: Montero / Shogun / Pajero Model Aliases: Shogun (UK), Pajero (Global/Japan) Codes Generation Code: Third Generation (1999-2006, though this manual covers the end of the second generation) Generation Production Years Covered: 1996-1997 👋 Introduction Market Position Vehicle Class: Full-size body-on-frame SUV, known for off-road capability and ruggedness. Competitive Analysis Key Competitors: Toyota Land Cruiser, Nissan Patrol, Ford Explorer, Jeep Grand Cherokee, Land Rover Discovery. Key Features Unique Selling Points: Legendary off-road prowess, robust construction, available Super Select 4WD II system, spacious interior. Manual Purpose Value Proposition: Provides factory-level diagnostic and repair information, enabling DIY repairs and significant cost savings compared to dealership service. 📋 Manual Details Coverage Areas Market Focus: Global, encompassing all models and repairs A-Z Page Count Estimated Pages: Likely extensive, typical for factory workshop manuals of this era (estimate 1000+ pages for complete coverage) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel, lubrication, cooling, exhaust, emissions, engine management (ECU), transmission (manual and automatic), transfer case, driveline (propeller shafts, differentials, axles) Chassis: Suspension (front and rear, independent and solid axle configurations), steering system, braking system (including ABS if equipped), wheel and tire specifications Electrical: Wiring schematics, lighting system, ignition system, charging system, starting system, instrument cluster, body control modules, power accessories (windows, locks, mirrors), HVAC controls, audio system, diagnostic connectors and procedures Body: Body construction, exterior trim, interior trim, doors, hood, tailgate, glass, seats, climate control system (HVAC), safety systems (airbags, seatbelts) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt and hose inspection/replacement Diagnostics: Troubleshooting charts, symptom-based diagnostics, OBD-II code interpretation and diagnosis (if applicable to specific models/regions), electrical circuit testing Repair: Component removal and installation, system overhauls, engine rebuild procedures, transmission rebuild, brake component replacement, suspension and steering component replacement, body panel repair Technical Information: Torque specifications, alignment specifications, diagnostic procedures, component testing, system operation descriptions Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls. Includes detailed electrical schematics and troubleshooting. Equivalent to dealership technician-level information. Specific Procedures Engine Mount Replacement: Detailed procedures for engine mount inspection and replacement. Wheel Bearing Service: Instructions for wheel bearing inspection, adjustment, and replacement. Exhaust System Repair: Guidance on inspecting and replacing exhaust components. HVAC System Diagnosis: Troubleshooting and repair procedures for the heating, ventilation, and air conditioning systems. Body Panel Alignment: Information on adjusting and aligning body panels for proper fitment. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: All pages printable, with ability to enlarge images for clarity. Binding Type Binding: Digital (Not applicable for PDF) Paper Type Paper Quality: Digital (Not applicable for PDF) Software Compatibility Compatibility: Windows (XP, Vista 32/64, 7, 8, 10, 11), Mac OS, Tablets. Requires Adobe PDF Reader. Delivery Delivery Method: Instant Download Cost Saving Diy Benefit: Enables owners to perform maintenance and repairs themselves, saving significant labor costs. ⚙️ Engine Specifications Primary Engine Engine Options: Commonly featured the 6G72 3.0L V6 SOHC/DOHC and the 6G74 3.5L V6 SOHC/DOHC engines. Diesel engines (e.g., 4D56 2.5L I4 TD) were also available in some markets. Performance 3.0L V6 (6G72) Approximate Output: 180-230 hp / 200-245 lb-ft torque (varies by configuration and market) 3.5L V6 (6G74) Approximate Output: 200-245 hp / 225-250 lb-ft torque (varies by configuration and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI) Ignition System Ignition Type: Distributorless Ignition System (DIS) or distributor-based ignition depending on model year and market. Cooling System Coolant Type: Ethylene Glycol based coolant, typically Mopar Antifreeze/Coolant (OAT or HOAT depending on specific formulation for the year). Lubrication Engine Oil Spec: API SJ or SL rated, viscosity typically SAE 5W-30 or 10W-30 depending on ambient temperature. Refer to manual for precise specifications. 🔧 Transmission Standard Transmission Options: Available with a 5-speed manual transmission (W5MG1) or a 4-speed automatic transmission (V4A51 or similar). Optional Transfer Case: Super Select 4WD II system providing 2H, 4H, 4HLC (Locking Center Differential), 4LLC (Low Range with Locking Center Differential) and often a locking rear differential option. Features Automatic Transmission Fluid: Diamond ATF SP-II M or equivalent specified by Mitsubishi. 📐 Dimensions Exterior Wheelbase: Approx. 109.5 inches (2780 mm) for long-wheelbase models. Length: Approx. 188.8 inches (4800 mm) for long-wheelbase models. Weights Curb Weight: Varies significantly by model, typically 4,000 - 4,600 lbs (1800 - 2100 kg). Towing Capacity: Typically rated around 5,000 lbs (2270 kg), consult specific model and local regulations. 🛡️ Safety Features Ratings Crash Test Performance: Varies by testing agency and year. Second-generation models had mixed results in early tests, with later models and specific market versions improving. Active Features Braking System: Front: Ventilated discs. Rear: Discs or drums depending on trim and configuration. Anti-lock Braking System (ABS) often...