🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV / V Product Name: Mitsubishi Evolution IV & V 1996-1999 Service Repair Manual PDF Generation Chassis Code Evo Iv: CN9A Chassis Code Evo V: CP9A Codes Production Years Covered: 1996, 1997, 1998, 1999 👋 Introduction Market Position Vehicle Class: Compact Sports Sedan / Rally Homologation Special Target Audience: Enthusiasts, owners, mechanics specializing in performance Mitsubishi vehicles. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale. Key Features Performance Focus: Designed for the rally-bred performance DNA of the Lancer Evolution line. Technical Depth Advantage: Offers in-depth technical information beyond basic owner's manuals, critical for maintenance and repair. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Page Count Estimated Page Count: Over 1500 pages (comprehensive) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (4G63T), fuel injection, ignition, cooling, lubrication, emissions control, turbocharger system, intercooler. Drivetrain Systems: Manual transmission (W5M42/W6MG1), transfer case, viscous coupling unit (VCU), active yaw control (AYC) system, rear differential. Suspension Steering: Front and rear suspension (McPherson strut front, multi-link rear), steering system, power steering. Braking System: Front and rear disc brakes, ABS system, brake fluid specifications. Electrical Systems: Wiring diagrams, charging system, starting system, lighting, instrumentation, body electrical, ECUs (Engine Control Unit, AYC Control Unit). Body Chassis: Body panels, doors, windows, interior trim, chassis components, corrosion protection. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant flush, brake fluid flush. Repair Procedures: Engine overhaul, transmission rebuild, turbocharger replacement, AYC system diagnostics and repair, brake caliper overhaul, suspension component replacement. Troubleshooting: Diagnostic charts for common symptoms, electrical system troubleshooting flowcharts, engine performance issues. Specifications: Torque specifications for all fasteners, engine clearances, alignment specifications, fluid capacities. Technical Depth Diagnostic Capabilities: Detailed troubleshooting guides, wiring diagrams for electrical systems, diagnostic trouble codes (DTCs) and their meanings. Rebuild Instructions: Comprehensive instructions for engine and transmission disassembly, inspection, repair, and reassembly, including critical component tolerances. Performance Tuning Info: While not a dedicated tuning guide, it provides baseline specifications and component information crucial for understanding performance modifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick access to information. Print Quality Readability: High-resolution digital scans ensuring clarity of text and diagrams. Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Configuration: Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled Displacement: 1997 cc (2.0 Liters) Performance Horsepower Evo Iv: 280 PS (276 hp) @ 6500 rpm (JDM Spec) Torque Evo Iv: 35.0 kgf⋅m (343 Nm; 253 lb⋅ft) @ 3000 rpm (JDM Spec) Horsepower Evo V: 280 PS (276 hp) @ 6500 rpm (JDM Spec); slightly higher output for some export markets. Torque Evo V: 37.5 kgf⋅m (368 Nm; 271 lb⋅ft) @ 3000 rpm (JDM Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, premium octane recommended (98 RON / 93+ AKI) Turbocharger Turbo Model: Mitsubishi TD05H-16G (Evo IV), Mitsubishi TD05HR-16G-8.5cm² (Evo V) 🔧 Transmission Standard Transmission Type: 5-speed manual transmission (W5M42) Optional Transmission Type Evo V Gscar: 6-speed manual transmission (W6MG1) for GSR models Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) system (Evo IV), updated AYC and Super AYC on Evo V. Clutch Type: Hydraulically actuated, single-plate dry clutch Fluid Specifications Gearbox Oil Spec: Refer to manual for specific API GL-4/GL-5 rated gear oil, e.g., Mitsubishi DiaQueen LSD Gear Oil. 📐 Dimensions Exterior Length: Approx. 4350 mm (171.3 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1415 mm (55.7 in) Weights Curb Weight: Approx. 1300-1370 kg (2866-3020 lb) Wheelbase: Approx. 2600 mm (102.4 in) Wheels Tires Wheel Bolt Pattern: 5x114.3 mm Standard Wheel Size: 17 x 7.5 inches Standard Tire Size: 215/40R17 🛡️ Safety Features Ratings Safety Standard: Era-appropriate safety standards. Specific official crash test ratings (e.g., Euro NCAP, NHTSA) are not as readily available for these JDM-homologated models compared to modern vehicles. Active Features Ayc System: Active Yaw Control (AYC) and Super AYC enhance traction and cornering stability by vectoring torque to the rear wheels. ABS: Anti-lock Braking System (ABS) standard on most variants. Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: Three-point inertia-reel seatbelts with pre-tensioners. 💡 Technology Features Infotainment Head Unit: Factory fitted AM/FM/Cassette/CD players. Upgradeable to modern aftermarket units. Driver Assistance Ayc System Tech: Advanced electronic control system for torque vectoring, significantly improving handling dynamics and driver confidence. Connectivity Diagnostic Ports: OBD-I or early OBD-II compliant diagnostic port, depending on market and year. The manual details diagnostic procedures and connector pinouts. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first, especially for spirited driving. Consult manual...