🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV / Evolution V Common Name: Lancer Evo 4, Evo 5, Evo IV, Evo V Codes Chassis Codes Evo Iv: CN9A Chassis Codes Evo V: CP9A Generation Generation Evo Iv: Fourth Generation Generation Evo V: Fifth Generation 👋 Introduction Market Position Market Segment: Performance Rally Homologation Special / Sports Sedan Competitive Analysis Key Competitors: Subaru Impreza WRX STi, Ford Escort RS Cosworth, Toyota Celica GT-Four Key Features Rally Heritage: Directly derived from Mitsubishi's World Rally Championship (WRC) lineage. AWD System: Advanced Super All-Wheel Control (S-AWC) evolution, including Active Yaw Control (AYC). Engine Technology: Legendary 4G63 engine with robust internals and significant tuning potential. Target Audience Target Audience: Enthusiast owners, mechanics, and tuners seeking in-depth knowledge for maintenance, repair, and modification. 📋 Manual Details Coverage Areas Coverage Years: 1996, 1997, 1998, 1999 Page Count Estimated Page Count: ~1500-2500 pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain Engine: 4G63 (2.0L DOHC Turbocharged I4) engine diagnostics, overhaul, performance tuning, cooling system, lubrication system, fuel injection, ignition system, emissions control. Powertrain Transmission: 5-speed manual transmission (Type R/RS/GSR variants), clutch system, drivetrain components (front/rear differentials, transfer case, driveshafts), AYC (Active Yaw Control) system. Chassis Suspension: Front MacPherson struts, multi-link rear suspension, spring rates, damper specifications, alignment procedures, bush and ball joint replacement. Chassis Brakes: Front Brembo opposed-piston calipers, rear single-piston calipers, ABS (Anti-lock Braking System) diagnostics, brake fluid specifications, rotor and pad replacement, hydraulic system bleeding. Electrical System: Wiring diagrams, ECU (Engine Control Unit) pinouts, sensor diagnostics (MAP, TPS, Crankshaft Position, Knock), starter, alternator, battery, lighting system, horn, wipers, power windows. Body And Interior: Body panel removal and installation, interior trim, seats, dashboard, HVAC (Heating, Ventilation, and Air Conditioning) system, door mechanisms, exterior lighting. Diagnostics And Troubleshooting: Fault code retrieval, diagnostic procedures for engine, transmission, AYC, and ABS systems, common issues and their resolutions. Procedures Included Engine Overhaul: Complete engine rebuild procedures, including cylinder head disassembly/assembly, piston and connecting rod installation, crankshaft bearing replacement, camshaft timing. Turbocharger Service: Turbocharger inspection, installation, and diagnosis. Oil and coolant line routing. Suspension And Steering: Strut and shock absorber replacement, control arm bushing replacement, wheel bearing replacement, power steering system diagnosis and repair. Transmission Rebuild: Detailed steps for disassembling, inspecting, and reassembling the 5-speed manual transmission. Gear selection and synchro ring replacement. Brake System Maintenance: Brake pad and rotor replacement, caliper overhaul, brake line replacement, bleeding procedures, master cylinder and booster testing. Electrical Troubleshooting: Using wiring diagrams to diagnose electrical faults, sensor testing, actuator testing, ECU troubleshooting. Technical Depth Depth Of Coverage: Comprehensive (from routine maintenance and adjustments to complete engine/transmission rebuilds and advanced diagnostics). 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, clear text and diagrams suitable for printing. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Searchability Searchability: Likely text-searchable PDF for quick access to specific topics. ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 Engine Type: Inline 4-cylinder, DOHC, 16-valve, Intercooled Turbocharged Displacement: 1997 cc (2.0 Liters) Performance Horsepower Evo Iv: 280 PS (276 hp; 206 kW) @ 6500 rpm (JDM Spec) Torque Evo Iv: 352 Nm (259 lb-ft) @ 3000 rpm (JDM Spec) Horsepower Evo V: 280 PS (276 hp; 206 kW) @ 6500 rpm (JDM Spec) Torque Evo V: 373 Nm (275 lb-ft) @ 3000 rpm (JDM Spec) Fuel System Fuel Induction: Multi-point Fuel Injection (MPI) with Electronic Fuel Pump Fuel Type: Unleaded Gasoline (Premium Unleaded Recommended) Engine Management ECU Type: Proprietary Mitsubishi ECU 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Optional Transmission: None (Manual transmission was standard for performance variants) Features Transmission Features: Close-ratio gearsets, stout construction for high-torque applications. Drivetrain Drivetrain Layout: All-Wheel Drive (AWD) AWD System Details: Symmetrical AWD with Active Yaw Control (AYC) – electronically controlled hydraulic unit for torque vectoring to rear wheels (Evo IV/V variants differ slightly). 📐 Dimensions Exterior Length Evo Iv: 4350 mm (171.3 in) Width Evo Iv: 1770 mm (69.7 in) Height Evo Iv: 1415 mm (55.7 in) Wheelbase Evo Iv: 2600 mm (102.4 in) Length Evo V: 4350 mm (171.3 in) Width Evo V: 1770 mm (69.7 in) Height Evo V: 1415 mm (55.7 in) Wheelbase Evo V: 2600 mm (102.4 in) Weights Curb Weight Evo Iv: ~1400 kg (3086 lb) Curb Weight Evo V: ~1450 kg (3197 lb) 🛡️ Safety Features Ratings Safety Ratings: Primarily Japanese domestic market (JDM) homologation standards; specific international ratings may vary or be limited. Active Features Active Safety: ABS (Anti-lock Braking System), AYC (Active Yaw Control), powerful Brembo braking system. Passive Features Passive Safety: Reinforced chassis, driver and passenger airbags (standard on most models), three-point seat belts. 💡 Technology Features Infotainment Infotainment...