🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Model Years Covered: 1996, 1997, 1998, 1999, 2000 Codes Generation Code: NS Platform 👋 Introduction Market Position Vehicle Segment: Full-size Minivan Competitive Analysis Key Competitors: Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Mercury Villager Key Features Manual Value Proposition: Comprehensive, detailed, factory-quality information for maintenance, repair, and diagnostics at a fraction of the cost of professional services. Manual Design: Hundreds of photos and illustrations, numbered instructions, notes, cautions, and warnings, enlarged inset views for detail. 📋 Manual Details Coverage Areas Primary Coverage: Complete Official Factory Service Repair Manual Styles Covered: All Page Count Estimated Pages: Hundreds Manual Type Type: Workshop Service Repair Manual Content Type: Factory-authorized repair information, often referred to as a 'service manual' or 'shop manual'. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Major Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, Heater/Air Conditioner, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Engine Control System Details: Diagnosis and repair of the Powertrain Control Module (PCM), sensors (e.g., crankshaft position, camshaft position, oxygen, MAP, TPS), actuators (e.g., IAC, EGR), and ignition system components. Chassis Body Details: Frame and body construction, door mechanisms, liftgate, interior trim, exterior components, and chassis-related adjustments. Restraint System Details: Airbag system diagnostics, SRS module, seatbelt mechanisms, and related components. Steering Details: Power steering system diagnosis and repair, steering column components, tie rod ends, and steering gear/rack and pinion. Suspension Details: Front and rear suspension components, shock absorbers, struts, control arms, ball joints, and wheel bearing replacement. Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly, detailed substeps, troubleshooting and repair procedures, diagnostics Electrical Procedures: Comprehensive wiring diagrams for all major systems, including power distribution, lighting, engine controls, HVAC, and accessories. Troubleshooting steps for electrical faults. Diagnostic Procedures: Includes specific diagnostic trouble code (DTC) interpretations and guided troubleshooting sequences for common and complex issues across all vehicle systems. Technical Depth Depth: In-depth, professional quality, suitable for DIY and experienced mechanics Engine Rebuild Depth: Detailed specifications and procedures for engine overhaul, including piston ring replacement, bearing clearance, valve seating, and timing chain/belt replacement (if applicable). Transmission Overhaul Depth: Comprehensive steps for transmission disassembly, inspection, component replacement (clutches, seals, bands), and reassembly, including torque specifications. 📊 Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems and Mac Print Quality Printability: Printable without any restriction (entire manual or selected pages) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 3.3L V6 (EGA), 3.8L V6 (L32) Performance 3.3L V6 Horsepower: Approx. 158 hp @ 4500 rpm (varies by year/tune) 3.3L V6 Torque: Approx. 190 lb-ft @ 3200 rpm (varies by year/tune) 3.8L V6 Horsepower: Approx. 180 hp @ 4500 rpm (varies by year/tune) 3.8L V6 Torque: Approx. 230 lb-ft @ 3200 rpm (varies by year/tune) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Control System ECU Type: Proprietary Chrysler PCM (Powertrain Control Module) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (e.g., 41TE, 42LE) Optional Transmission Options: Not applicable (standard across all configurations for this generation) Features Shift Control: Electronic control with driver-selectable positions (P, R, N, OD, 2, 1) Fluid Requirements Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid, Type 97 specification or equivalent) 📐 Dimensions Exterior Length: Approx. 193.7 inches Width: Approx. 72.1 inches Height: Approx. 67.5 inches Wheelbase: Approx. 111.3 inches Cargo Cargo Volume: Approx. 145.6 cu ft (with rear seats removed) Weights Curb Weight: Approx. 3900-4300 lbs (varies by configuration) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 stars (average for class) Active Features Anti Lock Brakes: Standard on most models/years Passive Features Airbags: Driver and front passenger airbags standard Seat Belts: Front pretensioners, height-adjustable anchors 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette and optional CD player Driver Assistance Cruise Control: Available on most models Connectivity Remote Keyless Entry: Optional feature 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles, depending on oil type and driving conditions (refer to manual for specifics) Transmission Fluid Change: Every 30,000-60,000 miles, depending on usage Fluid Specifications Engine Oil Type: API Certified SAE 5W-30 (refer to manual for seasonal variations) Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent Brake Fluid Type: DOT 3 Known Issues Common Problems: Transmission solenoid failures, coolant leaks (intake manifold gaskets), EGR valve issues, power door lock actuators, interior trim wear. Diagnostic Challenges: Intermittent electrical gremlins can be challenging to diagnose without proper schematics and troubleshooting guides, which this manual provides. Cooling System Concerns: Common issues include radiator leaks, heater core failures, and thermostat housing leaks. Proper flushing and coolant type are critical. 📚 Vehicle History Brand...