🏷️ Basic Information Identification Make: Chrysler Model: Voyager Production Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Codes Platform: NS/GS (Long wheelbase variant of the Dodge Caravan/Plymouth Voyager) 👋 Introduction Market Position Segment: Full-size Minivan Competitive Analysis Competitors: Ford Windstar, Chevrolet Venture, Pontiac Montana, Honda Odyssey, Toyota Sienna Key Features Features: Spacious interior, versatile seating configurations, comfortable ride, strong towing capacity for its class. Manual Value Proposition Value: Empowers DIY mechanics with detailed, accurate information to maintain and repair their Chrysler Voyager effectively, saving on labor costs. 📋 Manual Details Coverage Areas Coverage: All Service and Repair Page Count Estimated Page Count: 2000+ Manual Type Type: Comprehensive Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, exhaust system, emission control systems Transmission Systems: Automatic transmission (e.g., A604, 41TE) repair, service, diagnostics, fluid and filter replacement Drivetrain Systems: Front-wheel drive, axle shafts, differential, CV joints Suspension And Steering: Front and rear suspension components, steering system diagnosis and repair, power steering system Braking Systems: Front and rear brakes (disc/drum), ABS system diagnosis and repair, brake fluid service Electrical Systems: Wiring diagrams, charging system, starting system, lighting, instrument panel, body electrical components, power windows, locks, mirrors HVAC Systems: Heating, ventilation, and air conditioning system diagnosis, repair, refrigerant handling Body And Interior: Body panel repair, door mechanisms, interior trim, seating systems, glass replacement Diagnostics: On-board diagnostics (OBD-II) interpretation, fault code retrieval and diagnosis, troubleshooting guides Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, coolant flushes, brake inspections, tire rotations Repair Procedures: Engine component replacement (e.g., alternator, starter, water pump), transmission service, brake caliper replacement, suspension arm replacement Troubleshooting Guides: Step-by-step diagnostics for common drivability issues, electrical faults, and mechanical problems Wiring Diagrams: Detailed electrical schematics for all vehicle systems Technical Depth Depth: Comprehensive: Covers basic maintenance, routine service, advanced diagnostics, and complete component overhaul/rebuilds. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 3.3L V6 (3301cc) Engine 1 Code: EGA Engine 1 Performance Hp: Approx. 158 hp @ 4700 rpm Engine 1 Performance Torque: Approx. 190 lb-ft @ 3300 rpm Optional Engine Engine 2: 3.8L V6 (3778cc) Engine 2 Code: L32 Engine 2 Performance Hp: Approx. 180 hp @ 4700 rpm Engine 2 Performance Torque: Approx. 235 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Engine Management ECM: Chrysler NGC (Next Generation Controller) or similar Emission Control Emission Systems: Catalytic converter, EGR valve, O2 sensors, EVAP system 🔧 Transmission Standard Transmission Type 1: 4-Speed Automatic Code 1: A604 / 41TE (Ultradrive) Optional Transmission Type 2: N/A (Only automatic was prevalent for these years) Features Transmission Features: Electronically controlled, Torque converter lock-up, Selectable low gear Fluid Specifications Transmission Fluid: ATF+4 (or equivalent ATF that meets Chrysler MS-9602 specifications) Fluid Capacity Capacity Liters: Approx. 4.5-5.5 liters (pan drop) 📐 Dimensions Exterior Wheelbase Mm: 3032 (119.4 inches) Length Mm: 4747 (186.9 inches) Width Mm: 1788 (70.4 inches) Height Mm: 1750 (68.9 inches) Weights Curb Weight Kg: Approx. 1800-1950 kg (depending on configuration) Cargo Cargo Volume Liters: Approx. 1470 - 4000+ liters (with rear seats removed/folded) Towing Towing Capacity Kg: Approx. 1633 kg (3600 lbs) with optional towing package 🛡️ Safety Features Ratings NHTSA Frontal Driver Rating: 4 Stars (for models with driver-side airbag) NHTSA Frontal Passenger Rating: 4 Stars (for models with passenger-side airbag) Active Features ABS: Standard on most models, optional on some earlier trims Passive Features Airbags: Driver and front passenger airbags standard (optional side airbags on later models) Seatbelts: 3-point seatbelts in all seating positions, front seatbelt pretensioners 💡 Technology Features Infotainment Audio Systems: AM/FM stereo with cassette and CD player options, available Infinity sound systems. Driver Assistance Cruise Control: Standard on most trims Connectivity Power Features: Power windows, power door locks, power mirrors (availability varies by trim level). 🔧 Maintenance Service Intervals Oil Change Interval Km: Every 8,000 - 12,000 km (5,000 - 7,500 miles) or 6 months, whichever comes first (depending on driving conditions and oil type). Transmission Fluid Change Interval Km: Every 50,000 - 80,000 km (30,000 - 50,000 miles) or 3 years, whichever comes first. Coolant Flush Interval Km: Every 80,000 - 100,000 km (50,000 - 60,000 miles) or 5 years. Fluid Specifications Engine Oil Specification: SAE 5W-30 or 10W-30 (refer to owner's manual for exact viscosity based on ambient temperature) Coolant Specification: Chrysler HOAT (Hybrid Organic Acid Technology) coolant (typically pink or orange color), or a compatible antifreeze/water mixture. Brake Fluid Specification: DOT 3 Known Issues Common Problems 1: Transmission solenoid issues, torque converter shudder, CV joint wear, power steering pump leaks, HVAC blower motor failures, window...