1996-2003 Mitsubishi Carisma Workshop Service Repair Manual
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$133.00
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$133.00
通常価格
単価
/ あたり
販売
売り切れ
🏷️ Basic Information Identification Make: Mitsubishi Model: Carisma Generation: DA1A/DA2A/DA5A/DA6A Codes Chassis Codes: DA1A, DA2A, DA5A, DA6A 👋 Introduction Market Position Segment: Compact family car, C-segment. Target Audience: Families, commuters seeking practical and reliable transportation. Competitive Analysis Key Competitors: Ford Focus, Opel/Vauxhall Astra, Volkswagen Golf, Renault Megane, Peugeot 306, Toyota Corolla, Nissan Almera. Key Features Design Philosophy: Emphasis on comfort, practicality, and value for money, with a distinctive styling for its era. Platform Sharing: Shared platform with the Mitsubishi Space Star (later Mitsubishi Colt Plus in some markets) and was also rebadged as the Proton Wira in some regions. 📋 Manual Details Coverage Areas Vehicle Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Regions Covered: Global (primarily Europe, Asia) Page Count Estimated Page Count: Varies by specific edition, but typically 1000+ pages for comprehensive service manuals. Manual Type Type: Workshop Service Repair Manual (WSRM) Language Language: English Format Format: Digital (likely PDF) File Format Quality: High-resolution digital scans, typically searchable PDF with clear imagery and text. Printability: Printable pages for on-the-go use in a workshop environment. Completeness Completeness Level: Full workshop manual, intended for dealership technicians and experienced DIY mechanics. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhauls, component identification, timing belt/chain, cylinder head, block, pistons, crankshaft, camshafts, lubrication system, cooling system. Fuel System: Fuel injection system, fuel pump, injectors, fuel filter, fuel tank, evaporative emission control (EVAP). Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing, ECU control. Emission Control: Catalytic converter, oxygen sensors, EGR system, PCV system, diagnostic trouble codes (DTCs) related to emissions. Transmission Manual: Clutch system, gearbox overhaul, gear selection mechanism, linkages, internal components, lubrication. Transmission Automatic: Automatic transmission overhaul, hydraulic control system, torque converter, solenoids, gear shifting, fluid and filter replacement, diagnostic procedures. Drivetrain Axles: Front and rear drive shafts, CV joints, differential, wheel bearings, hub assemblies. Suspension Front: MacPherson struts, control arms, ball joints, bushings, sway bar, steering knuckle, alignment specifications. Suspension Rear: Multi-link, torsion beam, shock absorbers, springs, control arms, bushings, alignment specifications. Steering System: Power steering pump, steering rack, tie rod ends, steering column, column lock, alignment. Brake System: Front and rear disc brakes, brake pads, rotors, calipers, brake lines, master cylinder, brake booster, parking brake, ABS system diagnostics. Electrical System: Battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting system, horn, power windows, power mirrors, central locking. Body Exterior: Body panel removal and installation (hood, doors, fenders, bumpers), glass replacement, door hardware, hinges, locks, exterior trim. Body Interior: Dashboard removal and installation, seats, trim panels, carpeting, headliner, airbags (handling and safety precautions). HVAC System: Air conditioning system, heater core, blower motor, refrigerant handling, diagnostic and repair procedures. Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, fluid checks, inspections, and component replacements (e.g., timing belt). Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults across all vehicle systems, including symptom-based troubleshooting guides. Repair Procedures: Comprehensive instructions for disassembly, repair, and reassembly of all major and minor components, including torque specifications and critical clearances. Wiring Diagrams: Complete and detailed electrical system wiring diagrams for all circuits, allowing for precise diagnosis and repair of electrical faults. Diagnostic Procedures: On-board diagnostics (OBD-I/OBD-II) information, diagnostic trouble code (DTC) lookup and interpretation, scan tool usage recommendations. Specifications Data: All critical technical specifications, including torque values, clearances, fluid capacities, pressures, electrical resistances, and performance data. Technical Depth Depth Level: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics and bodywork repairs. Diagnostic Capability: Advanced diagnostic procedures for engine management, ABS, airbags, and transmission control modules. ⚙️ Engine Specifications Primary Engine Engine Code Examples: 4G13, 4G14, 4G15, 4G92, 4G93 Displacement Range: 1.3L to 2.0L Performance Horsepower Range: Approximately 75 PS (55 kW) to 140 PS (103 kW), depending on engine variant and tuning. Torque Range: Approximately 110 Nm to 180 Nm. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection. Fuel Type: Unleaded gasoline. Engine Layout Layout: Inline 4-cylinder, transversely mounted. Valve Train: SOHC or DOHC (depending on engine variant), with timing belt or chain. 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission. Optional Transmission Type Optional: 4-speed automatic transmission. Features Drive Type: Front-wheel drive (FWD). 📐 Dimensions Exterior Length: Approx. 4300 mm (169.3 in) Width: Approx. 1700 mm (66.9 in) Height: Approx. 1430 mm (56.3 in) Wheelbase: Approx. 2500 mm (98.4 in) Weights Curb Weight: Approx. 1150 - 1300 kg (2535 - 2866 lbs), depending on specification. 🛡️ Safety Features Ratings Euro Ncap Rating: Early models (pre-2000) generally received lower ratings. Later models and updates may vary. Specific ratings should be verified for individual markets. Active Features ABS: Available on higher trim levels and later models. Passive Features Airbags: Driver airbag standard, passenger airbag optional or standard on later models/trims. Seatbelts: Pre-tensioner seatbelts for front occupants. 💡 Technology Features Infotainment...
Automatic transmission overhaul, hydraulic control system, torque converter, solenoids, gear shifting, fluid and filter replacement, diagnostic procedures.
Drivetrain Axles:
Front and rear drive shafts, CV joints, differential, wheel bearings, hub assemblies.
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, sway bar, steering knuckle, alignment specifications.
Suspension Rear:
Multi-link, torsion beam, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering System:
Power steering pump, steering rack, tie rod ends, steering column, column lock, alignment.
Brake System:
Front and rear disc brakes, brake pads, rotors, calipers, brake lines, master cylinder, brake booster, parking brake, ABS system diagnostics.
Electrical System:
Battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting system, horn, power windows, power mirrors, central locking.
Body Exterior:
Body panel removal and installation (hood, doors, fenders, bumpers), glass replacement, door hardware, hinges, locks, exterior trim.
Body Interior:
Dashboard removal and installation, seats, trim panels, carpeting, headliner, airbags (handling and safety precautions).
HVAC System:
Air conditioning system, heater core, blower motor, refrigerant handling, diagnostic and repair procedures.
Procedures Included
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, fluid checks, inspections, and component replacements (e.g., timing belt).
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults across all vehicle systems, including symptom-based troubleshooting guides.
Repair Procedures:
Comprehensive instructions for disassembly, repair, and reassembly of all major and minor components, including torque specifications and critical clearances.
Wiring Diagrams:
Complete and detailed electrical system wiring diagrams for all circuits, allowing for precise diagnosis and repair of electrical faults.
All critical technical specifications, including torque values, clearances, fluid capacities, pressures, electrical resistances, and performance data.
Technical Depth
Depth Level:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics and bodywork repairs.
Diagnostic Capability:
Advanced diagnostic procedures for engine management, ABS, airbags, and transmission control modules.
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
4G13, 4G14, 4G15, 4G92, 4G93
Displacement Range:
1.3L to 2.0L
Performance
Horsepower Range:
Approximately 75 PS (55 kW) to 140 PS (103 kW), depending on engine variant and tuning.
Torque Range:
Approximately 110 Nm to 180 Nm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection.
Fuel Type:
Unleaded gasoline.
Engine Layout
Layout:
Inline 4-cylinder, transversely mounted.
Valve Train:
SOHC or DOHC (depending on engine variant), with timing belt or chain.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission.
Optional
Transmission Type Optional:
4-speed automatic transmission.
Features
Drive Type:
Front-wheel drive (FWD).
📐 Dimensions
Exterior
Length:
Approx. 4300 mm (169.3 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1430 mm (56.3 in)
Wheelbase:
Approx. 2500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1150 - 1300 kg (2535 - 2866 lbs), depending on specification.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Early models (pre-2000) generally received lower ratings. Later models and updates may vary. Specific ratings should be verified for individual markets.
Active Features
ABS:
Available on higher trim levels and later models.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or standard on later models/trims.
Seatbelts:
Pre-tensioner seatbelts for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player. Often basic by modern standards, with few advanced features.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (check manual for exact interval and oil type).
Timing Belt Replacement:
Crucial maintenance item. Typically recommended every 90,000 - 120,000 km (56,000 - 75,000 miles) or 5-7 years for most engine variants. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
API SG/SH/SJ or ACEA A2/A3; viscosity typically 5W-30, 10W-40, or 15W-40 depending on climate. Refer to manual for exact specification.
Coolant:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Mitsubishi DiaQueen Super Long Life Coolant (SLLC) is often recommended.
Brake Fluid:
DOT 3 or DOT 4. Must be replaced periodically (e.g., every 2 years).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil. Capacity approx. 2.0-2.5 liters.
Transmission Fluid Automatic:
Mitsubishi ATF SP-II, SP-III or equivalent. Capacity approx. 4.5-5.5 liters for torque converter drain and fill.
Known Issues
Engine Mounts:
Can wear out, leading to excessive vibration.
Suspension Bushings:
Wear and tear on control arm bushings and other suspension components is common, leading to knocking noises and poor handling.
Window Regulators:
Electric window mechanisms can be prone to failure.
Rust Corrosion:
Common on wheel arches, sills, and subframes, especially in areas with road salt.
Ignition Coil Packs:
Can fail, leading to misfires and rough running, particularly on the GDI variants if equipped.
Door Lock Actuators:
Can fail, causing issues with central locking.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Mitsubishi Motors, a Japanese automotive manufacturer with a long history of producing reliable and durable vehicles across various segments.
Model Evolution
First Generation:
Introduced in 1996 as a replacement for the Lancer in European markets and as a new model elsewhere. Designed with European market preferences in mind.
Facelift:
Received a significant facelift around 1999/2000, with updated styling, improved interior materials, and revised engine options.
Production
Production Period:
1996-2003.
Manufacturing Locations:
Primarily manufactured in the Netherlands (NedCar) for the European market, and also in Japan.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While not a multiple award winner, it was generally well-received for its practicality and value in its segment during its production run. Specific awards are not widely documented.
Ratings
Reliability Perception:
Generally considered a reliable car if properly maintained, though some electrical components and older mechanical parts can be subject to wear.