Mitsubishi TH KH Series Magna Verada Diamante 1996-2005 Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Magna, Verada, Diamante Series: TH, KH Years Covered: 1996-2005 Codes Platform Codes: TH, KH ๐ Introduction Market Position Target Audience: DIY mechanics, independent repair shops, and owners seeking to understand and maintain their vehicles. Competitive Analysis Value Proposition: Provides comprehensive and accurate information equivalent to professional shop manuals, offering cost savings on maintenance and repairs. Key Features Content Scope: Covers all models, engines, and trim levels within the specified year range, ensuring broad applicability. Instructional Method: Employs step-by-step instructions and exploded views for clarity and ease of use during repair procedures. Completeness: Guaranteed to be complete and intact, with no missing or corrupt parts. ๐ Manual Details Coverage Areas Overall Coverage: All Models / Engines / Trim / Transmissions Types Page Count Estimated Page Count: Extensive, typically 1000+ pages for full service manuals of this era. Manual Type Type: Service and Repair Manual Language Language: English Format File Format: HTML Delivery Method: Electronic Download (Email) Compatibility: Windows, Mac, Linux OS Printability: Yes, all pages printable ๐ Manual Coverage Systems Covered Engine: Internal combustion engines (gasoline, and potentially diesel if applicable to the specified models/years covered). Powertrain: Transmission (automatic and manual), drivetrain components, differentials, driveshafts. Chassis: Suspension (front and rear), steering, brakes, wheels, tires. Electrical: Battery, charging system, starting system, ignition system, lighting, instrumentation, power accessories, control modules. Body And Trim: Exterior body panels, interior trim, doors, windows, seats, HVAC system. Safety Systems: Airbags, seatbelts, ABS (if equipped). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections. Repair: Step-by-step repair instructions for all major systems and components. Troubleshooting: Diagnostic procedures, common fault finding, symptom-based troubleshooting guides. Diagnostics: Component testing, electrical system diagnostics, engine management diagnostics. Disassembly And Assembly: Detailed instructions for component removal, overhaul, and reinstallation. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission overhauls. Detail Level: Includes exploded views, diagrams, wiring schematics, and torque specifications. ๐ Manual Specifications File Format Document Format: HTML Print Quality Print Resolution: High-resolution for clear printing of text and diagrams. Binding Type Binding: Digital (N/A for electronic format, but printable pages can be bound by user). Paper Type Paper Recommendation: Standard printer paper for optimal print quality and durability. File Organization Structure: Organized into logical sections (General Information, Chassis, Powertrain, Electrical, etc.) for easy navigation. Searchability Text Search: Likely searchable text within the HTML format, enabling quick information retrieval. โ๏ธ Engine Specifications Primary Engine Engines Covered: Likely includes the 6G72 3.0L V6 SOHC, 6G72 V6 SOHC MIVEC, 6G74 3.5L V6 SOHC, and 6G74 V6 SOHC MIVEC engines used in these models. Performance Horsepower Range: Typically ranging from approximately 160 hp to over 240 hp depending on the specific V6 engine and trim. Torque Range: Varies by engine, generally from around 250 Nm to 330 Nm. Fuel System Injection Type: Multi-point Fuel Injection (MPI) and/or Gasoline Direct Injection (GDI) depending on engine variant. Engine Management ECM Details: Covers ECU operation, sensor inputs, actuator outputs, and diagnostic trouble codes (DTCs). Timing Belt Or Chain: Likely uses timing belts for most V6 engines, with specific replacement intervals detailed. ๐ง Transmission Standard Transmission Types: Includes coverage for both 4-speed Automatic transmissions (e.g., INVECS-II) and 5-speed Manual transmissions. Optional Transmission Features: Details on electronic control systems for automatic transmissions, including adaptive shifting. Maintenance Fluid Type: Specifies the correct ATF (Automatic Transmission Fluid) and gear oil types and capacities. Likely DIA QUEEN ATF SP-III or equivalent for automatics. Diagnostics Troubleshooting Procedures: Diagnostic steps for shifting issues, slippage, and other transmission-related problems. ๐ Dimensions Exterior Body Styles: Sedan, potentially wagon/station wagon variants (e.g., Magna Wagon, Verada Wagon). Weights Curb Weight Range: Typically between 1500 kg to 1700 kg depending on model and equipment. Gross Vehicle Weight Rating: Specific GVWR values are provided within the manual for each configuration. Wheels And Tires Wheel Bolt Pattern: Likely 5x114.3 mm (5x4.5 inches). Tire Size Examples: Common sizes like 205/60R15, 215/50R16, 215/45R17 are detailed for various trims. ๐ก๏ธ Safety Features Ratings Crash Test Data: While the manual itself won't contain NHTSA/ANCAP ratings, it details the systems that contribute to safety, such as airbag deployment and ABS operation. Active Features ABS: Detailed operation, testing, and repair procedures for the Anti-lock Braking System (ABS) if equipped. Passive Features Airbags: Information on airbag system components, deployment mechanisms, sensor locations, and SRS (Supplemental Restraint System) diagnostics. Seatbelts: Details on seatbelt pre-tensioners and mechanisms. ๐ก Technology Features Infotainment Audio System: Details on the factory audio system, speaker locations, and radio/CD player maintenance. Driver Assistance Cruise Control: Diagnostic and repair information for the cruise control system if equipped. Connectivity Wiring Schematics: Includes detailed electrical wiring diagrams for all systems, facilitating the tracing and repair of electrical faults and the installation of aftermarket accessories. ๐ง Maintenance Service Intervals Routine Maintenance: Detailed schedule for oil changes, filter replacements (oil, air, cabin),...
Likely uses timing belts for most V6 engines, with specific replacement intervals detailed.
๐ง Transmission
Standard
Transmission Types:
Includes coverage for both 4-speed Automatic transmissions (e.g., INVECS-II) and 5-speed Manual transmissions.
Optional
Transmission Features:
Details on electronic control systems for automatic transmissions, including adaptive shifting.
Maintenance
Fluid Type:
Specifies the correct ATF (Automatic Transmission Fluid) and gear oil types and capacities. Likely DIA QUEEN ATF SP-III or equivalent for automatics.
Diagnostics
Troubleshooting Procedures:
Diagnostic steps for shifting issues, slippage, and other transmission-related problems.
๐ Dimensions
Exterior
Body Styles:
Sedan, potentially wagon/station wagon variants (e.g., Magna Wagon, Verada Wagon).
Weights
Curb Weight Range:
Typically between 1500 kg to 1700 kg depending on model and equipment.
Gross Vehicle Weight Rating:
Specific GVWR values are provided within the manual for each configuration.
Wheels And Tires
Wheel Bolt Pattern:
Likely 5x114.3 mm (5x4.5 inches).
Tire Size Examples:
Common sizes like 205/60R15, 215/50R16, 215/45R17 are detailed for various trims.
๐ก๏ธ Safety Features
Ratings
Crash Test Data:
While the manual itself won't contain NHTSA/ANCAP ratings, it details the systems that contribute to safety, such as airbag deployment and ABS operation.
Active Features
ABS:
Detailed operation, testing, and repair procedures for the Anti-lock Braking System (ABS) if equipped.
Passive Features
Airbags:
Information on airbag system components, deployment mechanisms, sensor locations, and SRS (Supplemental Restraint System) diagnostics.
Seatbelts:
Details on seatbelt pre-tensioners and mechanisms.
๐ก Technology Features
Infotainment
Audio System:
Details on the factory audio system, speaker locations, and radio/CD player maintenance.
Driver Assistance
Cruise Control:
Diagnostic and repair information for the cruise control system if equipped.
Connectivity
Wiring Schematics:
Includes detailed electrical wiring diagrams for all systems, facilitating the tracing and repair of electrical faults and the installation of aftermarket accessories.
๐ง Maintenance
Service Intervals
Routine Maintenance:
Detailed schedule for oil changes, filter replacements (oil, air, cabin), spark plug changes, and timing belt replacement (e.g., at 100,000 km or 5 years).
Fluid Specifications
Engine Oil:
Specifies recommended oil viscosity grade (e.g., 10W-30 or 10W-40 API SG or higher) and capacity (e.g., around 4.5 liters for V6).
Coolant:
Specifies the type of coolant (e.g., ethylene glycol based, long-life coolant) and capacity.
Brake Fluid:
Specifies DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
The manual will likely provide diagnostic and repair procedures for common issues such as ignition coil failure, transmission solenoid issues, power window regulator failures, and front suspension wear (e.g., control arm bushes).
Technical Specifications
Spark Plugs:
Details recommended spark plug types and gap settings (e.g., NGK BKR6EGP or equivalent).
Torque Specs:
Comprehensive list of torque specifications for various fasteners, including cylinder head bolts, wheel nuts, suspension components, etc.
๐ Vehicle History
Brand Heritage
Mitsubishi Motors:
Brief overview of Mitsubishi's automotive history and its presence in global markets.
Model Evolution
Magna Verada Diamante Lineage:
Traces the development from earlier generations, highlighting the Magna as a significant Australian-developed model for Mitsubishi.
Production
Manufacturing Location:
Primarily manufactured in Australia by Mitsubishi Motors Australia Limited (MMAL).
Key Markets:
Australia, New Zealand, and some export markets.
๐ Awards & Recognition
Recognitions
Model Achievements:
While specific awards are not detailed in the manual's description, the Magna and Verada were often well-regarded for their ride comfort and value in the Australian market during their production years.