ARCTIC CAT BEARCAT 454 4X4 ATV Replacement Parts Manual 1996
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๐ท๏ธ Basic Information Identification Make: Arctic Cat Model: Bearcat 454 4x4 Year: 1996 Vehicle Type: All-Terrain Vehicle (ATV) Chassis Code: Not specified in product information Engine Code: Not specified in product information ๐ Introduction Market Position Target Audience: Owners, technicians, and enthusiasts of the 1996 Arctic Cat Bearcat 454 4x4 ATV Competitive Analysis Value Proposition: Provides cost savings by enabling self-service part identification and purchase, bypassing dealership markups. Key Features Feature 1: Comprehensive part number listings for all components. Feature 2: Clear, illustrated exploded diagrams for easy visualization. Feature 3: Instant digital download post-purchase, no shipping costs. Feature 4: User-friendly language for accessibility. ๐ Manual Details Coverage Areas Primary Focus: Parts identification and replacement Scope: All components of the 1996 Arctic Cat Bearcat 454 4x4 ATV Sections Included: Engine, drivetrain, chassis, suspension, brakes, electrical system, bodywork, accessories Page Count Estimated Pages: Indeterminate (PDF format, variable based on printing, but comprehensive in digital scope) Manual Type Type: OEM Parts Manual / Parts Catalog Language Language: English Format File Format: PDF ๐ Manual Coverage Systems Covered Engine: Complete engine assembly, internal components, cooling system, exhaust system Drivetrain: Transmission, differentials (front and rear), driveshafts, CV joints, axle assemblies, 4x4 engagement system Suspension: Front and rear suspension components, shocks, springs, control arms, steering linkages Brakes: Brake calipers, rotors, master cylinder, brake lines, parking brake system Electrical System: Wiring harness, ignition system, starter motor, charging system, lighting, battery, switches Bodywork And Frame: Frame components, body panels, fenders, racks, seat assembly, handlebars Procedures Included Primary Procedures: Disassembly, repair, and assembly guidance through exploded diagrams and part identification Part Ordering Guidance: Includes all necessary part numbers for identification and ordering Technical Depth Depth: Detailed component breakdown with part numbers and descriptions for precise identification Diagrams: Illustrated Exploded Parts Diagrams for visual reference ๐ Manual Specifications File Format Compatibility: Compatible with all PC & MAC computers Readability Requirements: Adobe PDF Reader Print Quality Print Capability: Printable pages for on-demand use Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) โ๏ธ Engine Specifications Primary Engine Engine Type: Likely a 4-stroke, single-cylinder, liquid-cooled gasoline engine. Specific displacement not provided in product info, but typically around 400-500cc for this class. Performance Horsepower: Not specified in product information. Estimated around 25-30 HP for a 454cc engine of this era. Torque: Not specified in product information. Estimated around 25-30 lb-ft. Fuel System Fuel Delivery: Likely Carbureted. Specific carburetor model/size not provided. Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) likely. Cooling System Cooling Method: Liquid-cooled (radiator and fan system). ๐ง Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: 2WD/4WD selectable engagement Features Gear Selection: Likely High, Low, Neutral, Reverse Fluid Specification Transmission Fluid Type: Typically an ATV-specific CVT fluid or SAE 10W-40 API SG or higher. Manual will specify exact type and capacity. ๐ Dimensions Exterior Length: Not specified in product information. Typical for this class is 75-85 inches. Width: Not specified in product information. Typical for this class is 40-45 inches. Height: Not specified in product information. Typical for this class is 45-50 inches. Weights Dry Weight: Not specified in product information. Estimated 550-650 lbs. Towing Capacity: Not specified in product information. Typically 1000-1500 lbs for this class. Payload Capacity: Not specified in product information. Typically 200-300 lbs for racks. ๐ก๏ธ Safety Features Ratings Atv Safety Standards: Manufactured to meet relevant safety standards for ATVs of its era. Specific ratings not in product info. Active Features Braking System: Hydraulic disc brakes (front and rear) likely. Manual will detail specific configurations. Passive Features Lighting: Headlights, taillight/brake light. Throttle Limiter: Likely adjustable throttle limiter for beginner riders, detailed in service manuals, potentially referencing parts. ๐ก Technology Features Infotainment Infotainment System: N/A (Basic utility ATV, no advanced infotainment features). Driver Assistance Driver Assistance Features: None typically found on models of this era; focus is on mechanical operation. Connectivity Connectivity Features: N/A ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 50-100 hours or annually. Manual will provide specific hours and mileage. Air Filter Cleaning Interval: Regularly check based on operating conditions, annually at minimum. Manual will specify. Spark Plug Replacement Interval: Typically every 100-200 hours or annually. Manual will specify. Fluid Specifications Engine Oil Type: Likely SAE 10W-40 or 20W-50 API SG or higher, specific to air-cooled or liquid-cooled ATV engines. Manual will detail. Coolant Type: Antifreeze/coolant mixture suitable for liquid-cooled engines. Manual will specify ratio and type. Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify. Known Issues Common Wear Items: CV boots, tie rod ends, brake pads, battery, starter, carburetor jets can be common wear items on older ATVs. Carburetor Issues: Clogging due to fuel sitting, especially if not maintained with stabilizer. This manual helps identify parts for cleaning/rebuilding. Electrical Connection Corrosion: Common on ATVs used in wet...
Frame components, body panels, fenders, racks, seat assembly, handlebars
Procedures Included
Primary Procedures:
Disassembly, repair, and assembly guidance through exploded diagrams and part identification
Part Ordering Guidance:
Includes all necessary part numbers for identification and ordering
Technical Depth
Depth:
Detailed component breakdown with part numbers and descriptions for precise identification
Diagrams:
Illustrated Exploded Parts Diagrams for visual reference
๐ Manual Specifications
File Format
Compatibility:
Compatible with all PC & MAC computers
Readability Requirements:
Adobe PDF Reader
Print Quality
Print Capability:
Printable pages for on-demand use
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Likely a 4-stroke, single-cylinder, liquid-cooled gasoline engine. Specific displacement not provided in product info, but typically around 400-500cc for this class.
Performance
Horsepower:
Not specified in product information. Estimated around 25-30 HP for a 454cc engine of this era.
Torque:
Not specified in product information. Estimated around 25-30 lb-ft.
Fuel System
Fuel Delivery:
Likely Carbureted. Specific carburetor model/size not provided.
Typically an ATV-specific CVT fluid or SAE 10W-40 API SG or higher. Manual will specify exact type and capacity.
๐ Dimensions
Exterior
Length:
Not specified in product information. Typical for this class is 75-85 inches.
Width:
Not specified in product information. Typical for this class is 40-45 inches.
Height:
Not specified in product information. Typical for this class is 45-50 inches.
Weights
Dry Weight:
Not specified in product information. Estimated 550-650 lbs.
Towing Capacity:
Not specified in product information. Typically 1000-1500 lbs for this class.
Payload Capacity:
Not specified in product information. Typically 200-300 lbs for racks.
๐ก๏ธ Safety Features
Ratings
Atv Safety Standards:
Manufactured to meet relevant safety standards for ATVs of its era. Specific ratings not in product info.
Active Features
Braking System:
Hydraulic disc brakes (front and rear) likely. Manual will detail specific configurations.
Passive Features
Lighting:
Headlights, taillight/brake light.
Throttle Limiter:
Likely adjustable throttle limiter for beginner riders, detailed in service manuals, potentially referencing parts.
๐ก Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV, no advanced infotainment features).
Driver Assistance
Driver Assistance Features:
None typically found on models of this era; focus is on mechanical operation.
Connectivity
Connectivity Features:
N/A
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 50-100 hours or annually. Manual will provide specific hours and mileage.
Air Filter Cleaning Interval:
Regularly check based on operating conditions, annually at minimum. Manual will specify.
Spark Plug Replacement Interval:
Typically every 100-200 hours or annually. Manual will specify.
Fluid Specifications
Engine Oil Type:
Likely SAE 10W-40 or 20W-50 API SG or higher, specific to air-cooled or liquid-cooled ATV engines. Manual will detail.
Coolant Type:
Antifreeze/coolant mixture suitable for liquid-cooled engines. Manual will specify ratio and type.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify.
Known Issues
Common Wear Items:
CV boots, tie rod ends, brake pads, battery, starter, carburetor jets can be common wear items on older ATVs.
Carburetor Issues:
Clogging due to fuel sitting, especially if not maintained with stabilizer. This manual helps identify parts for cleaning/rebuilding.
Electrical Connection Corrosion:
Common on ATVs used in wet conditions. Manual helps identify connectors and wiring for inspection/replacement.
๐ Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat (Textron Specialized Vehicles)
Model Evolution
Bearcat Lineage:
The Bearcat line is known for its utility and trail-riding capabilities, often featuring a larger engine and comfortable ride.
Production
Manufacturing Location:
Likely USA (Thief River Falls, Minnesota)
Production Period:
1990s ATVs were a significant growth period for the ATV industry.
๐ Awards & Recognition
Recognitions
Atv Awards 1996:
Specific awards for the 1996 Bearcat 454 are not readily available in general product information, but Arctic Cat ATVs were generally well-regarded for utility and off-road performance.