The 1996 Mazda Millenia is a premium sedan designed to compete in the luxury market, offering a distinctive blend of unique styling and advanced technology. As Mazda's flagship model, it aimed to challenge established luxury brands with its sophisticated Kodo-inspired design influences and luxurious interior appointments. Notably, the Millenia was one of the first vehicles to feature Mazda's innovative Miller-cycle engine, a testament to the brand's engineering prowess and commitment to pushing automotive boundaries. This model was produced at the Hofuku Plant in Japan, reflecting a dedication to quality craftsmanship. This comprehensive service manual provides detailed information for the maintenance, repair, and diagnostics of the 1996 Mazda Millenia. It covers all major vehicle systems, including the V6 engine, automatic transmission, braking system with ABS, electrical systems with detailed wiring diagrams, suspension, steering, HVAC, body, emissions, and fuel systems. The manual offers step-by-step repair procedures, troubleshooting guides for common issues, and routine maintenance schedules, ensuring that owners and technicians have the resources necessary to keep the vehicle in optimal condition. 🏷️ Basic Information Identification Make: Mazda Model: Millenia Year: 1996 Codes Platform Code: Type G platform 👋 Introduction Market Position Positioning: Premium sedan aimed at competing with established luxury brands, emphasizing unique styling and technology. Competitive Analysis Competitors: Acura Legend, Lexus ES 300, Buick Park Avenue, Lincoln Continental Key Features Unique Selling Points: First Mazda to feature the Miller-cycle engine, distinctive Kodo design language influences, luxurious interior appointments. 📋 Manual Details Coverage Areas Coverage Scope: Full Service, Repair, Maintenance, Diagnostics, Wiring Diagrams Page Count Estimated Page Count: Over 1000 (typical for comprehensive factory-style manuals) Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage including V6 engine mechanics, diagnostics, and overhaul Transmission: Automatic transmission service, repair, and diagnostics Brakes: Braking system components, ABS diagnostics, and repair procedures Electrical: Complete electrical system diagnostics, component testing, and detailed wiring diagrams Suspension: Front and rear suspension service, alignment, and component replacement Steering: Power steering system diagnosis and repair HVAC: Heating, Ventilation, and Air Conditioning system service and repair Body: Body panel removal, repair, interior trim, and hardware details Emissions: Emissions control systems, diagnostics, and component testing Fuel System: Fuel injection system, fuel pump, injectors, and evaporative emissions system Cooling System: Radiator, thermostat, water pump, and cooling fan service Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, and inspections Troubleshooting: Extensive troubleshooting guides for various systems and common issues Repair: Step-by-step repair procedures for all major vehicle components and systems Diagnostics: Diagnostic procedures for engine management, ABS, and other electronic systems Rebuild: Detailed procedures for engine and transmission rebuilds Wiring Diagrams: Comprehensive and detailed electrical wiring diagrams for all circuits Technical Depth Depth: Professional technician level with detailed schematics and component-level repair 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable (all pages) Binding Type Binding: Digital (No physical binding) Paper Type Paper: Not Applicable (Digital format) Requirements Software: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: KL-DE (Standard), Miller-Cycle (Optional - J-Spec, not widely available in all markets for 1996) Configuration: 3.0L V6 DOHC 24-valve (KL-DE) Performance Horsepower Kl De: 220 hp @ 6300 rpm Torque Kl De: 206 lb-ft @ 5000 rpm Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Engine Control Unit (ECU) with diagnostics capabilities 🔧 Transmission Standard Type: 4-speed Automatic (430LE) Optional Type: None offered in 1996 Features Gear Ratios: Specific gear ratios detailed within the manual Fluid Specifications Fluid Type: Dexron III (or equivalent AT F) Fluid Capacities Capacity: Approx. 8.2 quarts (8.7 L) for refill, higher for complete overhaul 📐 Dimensions Exterior Length: 194.7 inches (4945 mm) Width: 71.7 inches (1821 mm) Height: 54.5 inches (1384 mm) Wheelbase: 110.4 inches (2804 mm) Weights Curb Weight: Approximately 3500-3600 lbs (1588-1633 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (driver), 4-star (passenger) Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Driver and passenger front airbags Seatbelts: Front and rear seatbelts with pretensioners (front) 💡 Technology Features Infotainment Audio System: Premium Bose® audio system available on higher trims, with AM/FM stereo, cassette, and CD player. Climate Control: Automatic climate control with electronic sensors Driver Assistance Cruise Control: Standard electronic cruise control Connectivity Telematics: Not applicable for this era; no integrated telematics or smartphone connectivity. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 miles (8,000 km) or 6 months Engine Coolant Flush: Every 30,000 miles (48,000 km) or 2 years Transmission Fluid Change: Every 30,000 miles (48,000 km) or 2 years Spark Plugs: Inspect at 60,000 miles (96,000 km), replace as needed (specific type depends on engine variant) Fluid Specifications Engine Oil: API SG or SH, SAE 5W-30 or 10W-30 (check owner's...