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Mitsubishi 3000GT GTO 1996 Repair Service Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT GTO Year: 1996 Platform: Z16A Body Style: 2-door Coupe Codes Chassis Code: Z16A 👋 Introduction Market Position Segment: High-performance sports car, grand tourer. Target Audience: Enthusiasts, performance car owners, professional technicians, DIY mechanics with technical aptitude. Competitive Analysis Competitors: Nissan 300ZX (Z32), Toyota Supra (MkIV), Mazda RX-7 (FD). Key Features Vehicle Highlight: Advanced technology for its time, including Active Aerodynamics, ECS (Electronic Controlled Suspension), AWS (All-Wheel Steering). Manual Value Purpose: To provide comprehensive guidance for maintaining, diagnosing, and repairing the Mitsubishi 3000GT GTO (Z16A) from 1996. User Level: Suitable for professionals and experienced DIYers with basic mechanical and electrical knowledge. 📋 Manual Details Coverage Areas Primary Coverage: All aspects of maintenance, diagnosis, repair, and overhaul for the 1996 Mitsubishi 3000GT GTO. Page Count Estimated Page Count: Approximately 2500+ pages (based on typical factory service manual size for this era and complexity). Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Specifications Printability: Full Printable Zoom Capability: YES Requirements Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing components. Engine Performance: Fuel injection, ignition system, emissions control, turbocharger system (for twin-turbo models), intercooler system. Transmission Manual: Manual transmission operation, disassembly, assembly, clutch, gearbox components, shift linkage. Transmission Automatic: Automatic transmission operation, disassembly, assembly, torque converter, hydraulic control, electronic controls. Drivetrain: All-Wheel Drive (AWD) system, transfer case, propeller shaft, front and rear differentials, driveshafts, CV joints. Suspension: Front and rear suspension systems, MacPherson struts, multi-link suspension, shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering rack, steering column, steering wheel, hydraulic pump, fluid specifications, troubleshooting. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), brake calipers, rotors, pads, master cylinder, brake lines, parking brake, bleeding procedures. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, horn, fuses, relays, wiring diagrams. Engine Electrical: ECU (Engine Control Unit), sensors (crankshaft position, camshaft position, knock, oxygen, MAP, MAF), ignition control, fuel injector control. Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, mirrors, sunroof, spoilers, aerodynamics, panel alignment, rust repair. Body Interior: Seats, dashboard, trim panels, HVAC system, sound insulation, airbags, seat belts, interior lighting, infotainment system. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, climate control unit, ducting. Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting charts, fault finding procedures. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Disassembly Assembly: Detailed step-by-step instructions for removing, servicing, and reinstalling all major components and systems. Repair: Comprehensive repair procedures for common and complex issues across all vehicle systems. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for identifying and resolving problems. Cleaning: Proper cleaning procedures for various components, particularly engine internals during rebuilds or brake system cleaning. Calibration Adjustment: Procedures for calibration and adjustment of critical systems like throttle body, idle control, and suspension alignment. Technical Depth Depth: Factory-level diagnostic and repair information suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Codes: Includes definitions and troubleshooting steps for OBD-II diagnostic trouble codes (DTCs). Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems, crucial for electrical diagnostics and repairs. Torque Specifications: Extensive torque specifications for all fasteners and critical components to ensure correct assembly and prevent damage. Illustrations Pictures: Includes illustrations, diagrams, and photographs to clarify repair procedures and component identification. 📊 Manual Specifications File Format Type: PDF Print Quality Resolution: High resolution, suitable for clear printing of text and diagrams. Binding Type Digital Format: Downloadable digital file Paper Type Digital Equivalent: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 (DOHC Twin-Turbocharged V6) Displacement Liter Displacement: 3.0 L Cylinders Configuration: V6 Valvetrain Configuration: DOHC (Double Overhead Camshafts), 24 valves Performance Horsepower: 320 hp @ 6000 rpm (approximate for Twin-Turbo model) Torque: 315 lb-ft @ 2500 rpm (approximate for Twin-Turbo model) Fuel System Induction: Twin-Turbocharged, Multi-point Fuel Injection (MPI) Cooling System Type: Liquid-Cooled Lubrication System Oil Capacity: Approximately 5.2 US quarts (4.9 Liters) with filter change. Fuel Requirement Octane Rating: Premium Unleaded (91 AKI or higher recommended for Twin-Turbo) 🔧 Transmission Standard Type: 6-speed Manual (Getrag MDT350) Optional Type: 4-speed Automatic (INVECS-II) Features Active AWD: Sophisticated Active Transfer Case (ATC) for AWD models. Fluid Specification Manual Transmission Fluid: API GL-3 or GL-4 SAE 75W-90 gear oil (refer to manual for exact specifications and brands). Automatic Transmission Fluid: Mitsubishi DiaQueen ATF SP-II or equivalent. 📐 Dimensions Exterior Length: 4615 mm (181.7 in) Width: 1840 mm (72.4 in) Height: 1240 mm (48.8 in) Wheelbase: 2500 mm (98.4 in) Weights Curb Weight: Approximately 1640-1750 kg...
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Mitsubishi 3000GT GTO 1996 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT GTO
Year:
1996
Platform:
Z16A
Body Style:
2-door Coupe
Codes
Chassis Code:
Z16A
👋 Introduction
Market Position
Segment:
High-performance sports car, grand tourer.
Target Audience:
Enthusiasts, performance car owners, professional technicians, DIY mechanics with technical aptitude.
Competitive Analysis
Competitors:
Nissan 300ZX (Z32), Toyota Supra (MkIV), Mazda RX-7 (FD).
Key Features
Vehicle Highlight:
Advanced technology for its time, including Active Aerodynamics, ECS (Electronic Controlled Suspension), AWS (All-Wheel Steering).
Manual Value
Purpose:
To provide comprehensive guidance for maintaining, diagnosing, and repairing the Mitsubishi 3000GT GTO (Z16A) from 1996.
User Level:
Suitable for professionals and experienced DIYers with basic mechanical and electrical knowledge.
📋 Manual Details
Coverage Areas
Primary Coverage:
All aspects of maintenance, diagnosis, repair, and overhaul for the 1996 Mitsubishi 3000GT GTO.
Page Count
Estimated Page Count:
Approximately 2500+ pages (based on typical factory service manual size for this era and complexity).
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Specifications
Printability:
Full Printable
Zoom Capability:
YES
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing components.
Engine Performance:
Fuel injection, ignition system, emissions control, turbocharger system (for twin-turbo models), intercooler system.
Transmission Manual:
Manual transmission operation, disassembly, assembly, clutch, gearbox components, shift linkage.
Transmission Automatic:
Automatic transmission operation, disassembly, assembly, torque converter, hydraulic control, electronic controls.
Drivetrain:
All-Wheel Drive (AWD) system, transfer case, propeller shaft, front and rear differentials, driveshafts, CV joints.
Suspension:
Front and rear suspension systems, MacPherson struts, multi-link suspension, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack, steering column, steering wheel, hydraulic pump, fluid specifications, troubleshooting.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), brake calipers, rotors, pads, master cylinder, brake lines, parking brake, bleeding procedures.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, horn, fuses, relays, wiring diagrams.
Engine Electrical:
ECU (Engine Control Unit), sensors (crankshaft position, camshaft position, knock, oxygen, MAP, MAF), ignition control, fuel injector control.
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, mirrors, sunroof, spoilers, aerodynamics, panel alignment, rust repair.
Body Interior:
Seats, dashboard, trim panels, HVAC system, sound insulation, airbags, seat belts, interior lighting, infotainment system.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, climate control unit, ducting.
Diagnostics:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting charts, fault finding procedures.
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Disassembly Assembly:
Detailed step-by-step instructions for removing, servicing, and reinstalling all major components and systems.
Repair:
Comprehensive repair procedures for common and complex issues across all vehicle systems.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for identifying and resolving problems.
Cleaning:
Proper cleaning procedures for various components, particularly engine internals during rebuilds or brake system cleaning.
Calibration Adjustment:
Procedures for calibration and adjustment of critical systems like throttle body, idle control, and suspension alignment.
Technical Depth
Depth:
Factory-level diagnostic and repair information suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Codes:
Includes definitions and troubleshooting steps for OBD-II diagnostic trouble codes (DTCs).
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, crucial for electrical diagnostics and repairs.
Torque Specifications:
Extensive torque specifications for all fasteners and critical components to ensure correct assembly and prevent damage.
Illustrations Pictures:
Includes illustrations, diagrams, and photographs to clarify repair procedures and component identification.
📊 Manual Specifications
File Format
Type:
PDF
Print Quality
Resolution:
High resolution, suitable for clear printing of text and diagrams.
Binding Type
Digital Format:
Downloadable digital file
Paper Type
Digital Equivalent:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72 (DOHC Twin-Turbocharged V6)
Displacement
Liter Displacement:
3.0 L
Cylinders
Configuration:
V6
Valvetrain
Configuration:
DOHC (Double Overhead Camshafts), 24 valves
Performance
Horsepower:
320 hp @ 6000 rpm (approximate for Twin-Turbo model)
Torque:
315 lb-ft @ 2500 rpm (approximate for Twin-Turbo model)
Fuel System
Induction:
Twin-Turbocharged, Multi-point Fuel Injection (MPI)
Cooling System
Type:
Liquid-Cooled
Lubrication System
Oil Capacity:
Approximately 5.2 US quarts (4.9 Liters) with filter change.
Fuel Requirement
Octane Rating:
Premium Unleaded (91 AKI or higher recommended for Twin-Turbo)
🔧 Transmission
Standard
Type:
6-speed Manual (Getrag MDT350)
Optional
Type:
4-speed Automatic (INVECS-II)
Features
Active AWD:
Sophisticated Active Transfer Case (ATC) for AWD models.
Fluid Specification
Manual Transmission Fluid:
API GL-3 or GL-4 SAE 75W-90 gear oil (refer to manual for exact specifications and brands).
Automatic Transmission Fluid:
Mitsubishi DiaQueen ATF SP-II or equivalent.
📐 Dimensions
Exterior
Length:
4615 mm (181.7 in)
Width:
1840 mm (72.4 in)
Height:
1240 mm (48.8 in)
Wheelbase:
2500 mm (98.4 in)
Weights
Curb Weight:
Approximately 1640-1750 kg (3615-3858 lbs), depending on trim and drivetrain.
🛡️ Safety Features
Ratings
NHTSA Rating:
N/A (Not specifically rated under current NHTSA standards for this era).
Passive Features
Airbags:
Driver and passenger front airbags.
Seat Belts:
Three-point seat belts with pretensioners.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Aws:
Available All-Wheel Steering (AWS) system for improved maneuverability.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player and cassette, often with premium speaker systems.
Driver Assistance
Aws System:
Active All-Wheel Steering (AWS) system that adjusts rear wheel angle based on speed.
Ecs System:
Electronic Controlled Suspension (ECS) allowing driver to select between Comfort, Normal, and Sport modes.
Active Aero:
Active aerodynamic aids, including a retractable rear spoiler and adjustable front lip spoiler, deployed at higher speeds.
Connectivity
OBD Standard:
OBD-II compliant for emissions and diagnostic data.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual).
Timing Belt:
Every 60,000 miles (96,000 km) or 5 years. Crucial for 6G72 engine to prevent catastrophic damage.
Fluid Specifications
Engine Oil:
API SG or SH, SAE 10W-30 or 10W-40 recommended (refer to manual for specific climate and driving conditions).
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with the correct color (typically green for this era).
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Mitsubishi genuine power steering fluid or equivalent ATF DEXRON-III.
Known Issues
Turbocharger Reliability:
Potential for turbocharger wear or failure due to age and heat, especially if maintenance is neglected.
Active Aerodynamics:
Actuators and control modules for active aero (front lip, rear wing) can become faulty.
Ecs Suspension:
Electronic Controlled Suspension (ECS) components (struts, pumps, sensors) can fail with age.
O2 Sensors:
Oxygen sensors are prone to degradation, affecting fuel economy and emissions.
Clutch Wear:
Clutch wear and slave cylinder issues on manual transmission models.
📚 Vehicle History
Brand Heritage
Performance Legacy:
Mitsubishi's history in rallying (Lancer Evolution) and sports car development.
Model Evolution
Generation:
Second Generation (1994-1999), featuring updated styling and technology.
Production
Manufacturing Location:
Japan
Production Years:
1990-2000 (global), 1996 model year.
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Frequently praised for its advanced technology, handling, and performance by automotive publications of the era.
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