๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Triton / L200 Generation Generation Name: Third Generation (K60/K70 series) Codes Chassis Codes: K60 (2WD), K70 (4WD) ๐ Introduction Market Position Segment: Mid-size Pickup Truck / Sport Utility Vehicle (SUV, depending on body style) Target Audience: Enthusiasts, DIY mechanics, professional workshops seeking detailed factory repair information. Competitive Analysis Competitors: Toyota Hilux, Nissan Frontier/Navara, Isuzu D-Max, Ford Ranger, Mazda BT-50 (regional variants). Key Features Manual Advantage: Provides official factory procedures, technical specifications, and diagnostic information, enabling accurate and efficient repairs. Vehicle Strength: Known for its robust build, reliable powertrains, and off-road capability. ๐ Manual Details Coverage Areas Applicable Years: 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Page Count: Comprehensive (Specific count not provided, typically 1000+ pages for full factory service manuals) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (Assumed, typical for international market manuals) Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine: Engine mechanical (4D56, 4M40, 6G72 variants), Engine management systems (EFI), Fuel system, Cooling system, Lubrication system, Exhaust system Transmission: Manual Transmission (5-speed), Automatic Transmission (4-speed), Transfer case (4WD models) Drivetrain: Front axle, Rear axle, Driveshafts, CV joints, Differentials Suspension: Front suspension (independent torsion bar or double wishbone), Rear suspension (leaf spring solid axle), Shock absorbers, Springs, Bushings Brakes: Front brakes (disc), Rear brakes (drum or disc depending on variant), ABS system (if equipped), Parking brake Steering: Power steering system, Steering column, Steering gear Electrical: Battery, Starting system, Charging system (alternator), Ignition system, Lighting system, Fuses and relays, Wiring diagrams, Body electrical (power windows, locks, mirrors), Instrument cluster, Audio system Bodywork: Exterior panels, Doors, Hood, Tailgate, Bumpers, Interior trim, Seating, Glass and seals HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system Safety Features: Airbags (if equipped), Seatbelts Procedures Included Maintenance: Routine inspections, Fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), Filter replacement (oil, air, fuel), Spark plug replacement, Belt inspection and replacement Troubleshooting: Diagnostic procedures for common faults, DTC (Diagnostic Trouble Code) interpretation, Symptom-based troubleshooting guides Repair: Component removal and installation, Overhaul procedures for major components (engine, transmission, differentials), Body repair procedures Diagnostics: On-board diagnostic (OBD-II) system diagnostics, Component testing procedures Specifications: Torque specifications for fasteners, Clearances and measurements for engine and drivetrain components, Electrical system specifications Technical Depth Depth: Factory-level detail covering everything from basic fluid changes and component replacement to complete engine and transmission overhauls, including electrical troubleshooting with detailed wiring diagrams. ๐ Manual Specifications File Format File Format Details: PDF. Searchable text, zoomable images. High resolution for clarity. Print Quality Print Quality: Designed for clear printing of text and diagrams. High resolution for detailed illustrations. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) โ๏ธ Engine Specifications Primary Engine Engine Options Typical: 2.5L 4D56 I4 Diesel (Turbocharged), 2.8L 4M40 I4 Diesel (Turbocharged), 3.0L 6G72 V6 Petrol (Naturally Aspirated) Performance Horsepower Range: Approx. 90-130 hp for diesel variants, 140-170 hp for V6 petrol variants (depending on specific engine and market). Torque Range: Approx. 170-230 Nm for diesel variants, 220-250 Nm for V6 petrol variants (depending on specific engine and market). Fuel System Injection Type: Indirect Injection (IDI) or Direct Injection (DI) for diesel engines, Multi-point Fuel Injection (MPI) for petrol engines. Cooling System Coolant Type: Ethylene glycol-based antifreeze (specific Mitsubishi coolant recommended, typically a green or pink type) Lubrication System Engine Oil Type: API SG/SH/SJ or ACEA A2/B2, viscosity typically 10W-30 or 15W-40 for diesel engines, 5W-30 or 10W-30 for petrol engines (refer to manual for precise specifications based on climate). Engine Oil Capacity Oil Capacity Approx: 4.5 - 5.5 Liters (excluding filter, depending on engine variant). ๐ง Transmission Standard Manual Transmission: 5-speed manual transmission (e.g., KM132, W5M33 variants for 4WD) Optional Automatic Transmission: 4-speed automatic transmission (e.g., V4A51 variants) Features 4Wd System: Super Select II (part-time 4WD with center differential lock and limited-slip differential capabilities on some models) or Easy Select 4WD (part-time 4WD with manual front hub engagement). Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (check manual for exact type). Automatic Transmission Fluid: Mitsubishi ATF SP-II, SP-III or equivalent (Dexron III/Mercon equivalent often acceptable, but verify with manual). Transfer Case Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil. Differential Fluid: API GL-5, SAE 75W-90 or 80W-90 gear oil. ๐ Dimensions Exterior Body Styles: Single Cab, Extended Cab (Club Cab), Double Cab (Crew Cab), Chassis Cab; Pickup (short/long bed), SUV (Pajero Sport/Montero Sport derivative). Weights Curb Weight Range: Approx. 1700 kg - 2100 kg (depending on configuration). Towing Capacity: Varies by market and configuration, typically up to 2500-3000 kg (braked). ๐ก๏ธ Safety Features Ratings Crash Test Results: NCAP/IIHS ratings are highly variable by region and year; generally, this generation was designed to meet safety standards of its time. Check specific market regulations. Active Features...
Diagnostic procedures for common faults, DTC (Diagnostic Trouble Code) interpretation, Symptom-based troubleshooting guides
Repair:
Component removal and installation, Overhaul procedures for major components (engine, transmission, differentials), Body repair procedures
Diagnostics:
On-board diagnostic (OBD-II) system diagnostics, Component testing procedures
Specifications:
Torque specifications for fasteners, Clearances and measurements for engine and drivetrain components, Electrical system specifications
Technical Depth
Depth:
Factory-level detail covering everything from basic fluid changes and component replacement to complete engine and transmission overhauls, including electrical troubleshooting with detailed wiring diagrams.
๐ Manual Specifications
File Format
File Format Details:
PDF. Searchable text, zoomable images. High resolution for clarity.
Print Quality
Print Quality:
Designed for clear printing of text and diagrams. High resolution for detailed illustrations.
Approx. 90-130 hp for diesel variants, 140-170 hp for V6 petrol variants (depending on specific engine and market).
Torque Range:
Approx. 170-230 Nm for diesel variants, 220-250 Nm for V6 petrol variants (depending on specific engine and market).
Fuel System
Injection Type:
Indirect Injection (IDI) or Direct Injection (DI) for diesel engines, Multi-point Fuel Injection (MPI) for petrol engines.
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (specific Mitsubishi coolant recommended, typically a green or pink type)
Lubrication System
Engine Oil Type:
API SG/SH/SJ or ACEA A2/B2, viscosity typically 10W-30 or 15W-40 for diesel engines, 5W-30 or 10W-30 for petrol engines (refer to manual for precise specifications based on climate).
Engine Oil Capacity
Oil Capacity Approx:
4.5 - 5.5 Liters (excluding filter, depending on engine variant).
๐ง Transmission
Standard
Manual Transmission:
5-speed manual transmission (e.g., KM132, W5M33 variants for 4WD)
Super Select II (part-time 4WD with center differential lock and limited-slip differential capabilities on some models) or Easy Select 4WD (part-time 4WD with manual front hub engagement).
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (check manual for exact type).
Automatic Transmission Fluid:
Mitsubishi ATF SP-II, SP-III or equivalent (Dexron III/Mercon equivalent often acceptable, but verify with manual).
Transfer Case Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil.
Differential Fluid:
API GL-5, SAE 75W-90 or 80W-90 gear oil.
๐ Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Club Cab), Double Cab (Crew Cab), Chassis Cab; Pickup (short/long bed), SUV (Pajero Sport/Montero Sport derivative).
Weights
Curb Weight Range:
Approx. 1700 kg - 2100 kg (depending on configuration).
Towing Capacity:
Varies by market and configuration, typically up to 2500-3000 kg (braked).
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
NCAP/IIHS ratings are highly variable by region and year; generally, this generation was designed to meet safety standards of its time. Check specific market regulations.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims and specific model years.
Passive Features
Airbags:
Driver and passenger airbags available on higher trims and specific model years.
Seatbelts:
Three-point seatbelts with pretensioners (front).
๐ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player. Speakers typically 2-4.
Driver Assistance
Cruise Control:
Available on higher trim levels and later model years.
Connectivity
Auxiliary Input:
Not typically standard; aftermarket head unit may be required for USB/Bluetooth.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-10,000 km or 6-12 months (depending on driving conditions and oil type used, refer to manual).
Air Filter Replacement:
Every 20,000-40,000 km or annually.
Fuel Filter Replacement:
Every 40,000-60,000 km (especially for diesel).
Transmission Fluid Change:
Manual: Every 60,000-80,000 km. Automatic: Every 40,000-60,000 km.
Timing Belt Replacement:
For engines with timing belts (e.g., 4M40 may use a timing chain, but check specifics), typically 80,000-100,000 km or 5-7 years.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (confirm with manual).
Power Steering Fluid:
ATF Dexron II/III equivalent or specific Mitsubishi power steering fluid.
Known Issues
Diesel Glow Plugs:
Glow plug failure can lead to hard starting in cold weather.
Suspension Bushings:
Wear in suspension bushings can lead to clunking noises and poor handling.
Turbocharger Issues:
Early turbocharger failure or wear, especially if maintenance intervals were not followed.
Radiator Corrosion:
Older radiators can develop corrosion and leaks.
Automatic Transmission Sluggishness:
Sluggish gear changes or delayed engagement in automatic transmissions can indicate fluid degradation or internal wear.
๐ Vehicle History
Brand Heritage
Mitsubishi Truck History:
Mitsubishi has a long-standing history in producing durable and capable pickup trucks, with the L200/Triton lineage dating back to the early 1970s.
Model Evolution
Third Gen Introduction:
The third generation (K60/K70) was introduced in 1996 and produced until 2005, significantly modernizing the platform with improved styling and mechanicals.
Production
Manufacturing Locations:
Primarily manufactured in Thailand (Laem Chabang) for global markets, with some assembly in other regions.
๐ Awards & Recognition
Recognitions
Offroad Capability:
Often praised for its ruggedness and off-road prowess within its class, making it a popular choice for utility and adventure.
Ratings
Reliability Perception:
Generally perceived as a reliable workhorse, especially diesel variants, provided regular maintenance is performed.