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Mitsubushi TRITON L200 1997 1998 1999 2000 2001 2002 Factory Service Repair Workshop Manual

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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: Triton / L200 Generation Generation Name: Third Generation (K60/K70 series) Codes Chassis Codes: K60 (2WD), K70 (4WD) ๐Ÿ‘‹ Introduction Market Position Segment: Mid-size Pickup Truck / Sport Utility Vehicle (SUV, depending on body style) Target Audience: Enthusiasts, DIY mechanics, professional workshops seeking detailed factory repair information. Competitive Analysis Competitors: Toyota Hilux, Nissan Frontier/Navara, Isuzu D-Max, Ford Ranger, Mazda BT-50 (regional variants). Key Features Manual Advantage: Provides official factory procedures, technical specifications, and diagnostic information, enabling accurate and efficient repairs. Vehicle Strength: Known for its robust build, reliable powertrains, and off-road capability. ๐Ÿ“‹ Manual Details Coverage Areas Applicable Years: 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Page Count: Comprehensive (Specific count not provided, typically 1000+ pages for full factory service manuals) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (Assumed, typical for international market manuals) Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine: Engine mechanical (4D56, 4M40, 6G72 variants), Engine management systems (EFI), Fuel system, Cooling system, Lubrication system, Exhaust system Transmission: Manual Transmission (5-speed), Automatic Transmission (4-speed), Transfer case (4WD models) Drivetrain: Front axle, Rear axle, Driveshafts, CV joints, Differentials Suspension: Front suspension (independent torsion bar or double wishbone), Rear suspension (leaf spring solid axle), Shock absorbers, Springs, Bushings Brakes: Front brakes (disc), Rear brakes (drum or disc depending on variant), ABS system (if equipped), Parking brake Steering: Power steering system, Steering column, Steering gear Electrical: Battery, Starting system, Charging system (alternator), Ignition system, Lighting system, Fuses and relays, Wiring diagrams, Body electrical (power windows, locks, mirrors), Instrument cluster, Audio system Bodywork: Exterior panels, Doors, Hood, Tailgate, Bumpers, Interior trim, Seating, Glass and seals HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system Safety Features: Airbags (if equipped), Seatbelts Procedures Included Maintenance: Routine inspections, Fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), Filter replacement (oil, air, fuel), Spark plug replacement, Belt inspection and replacement Troubleshooting: Diagnostic procedures for common faults, DTC (Diagnostic Trouble Code) interpretation, Symptom-based troubleshooting guides Repair: Component removal and installation, Overhaul procedures for major components (engine, transmission, differentials), Body repair procedures Diagnostics: On-board diagnostic (OBD-II) system diagnostics, Component testing procedures Specifications: Torque specifications for fasteners, Clearances and measurements for engine and drivetrain components, Electrical system specifications Technical Depth Depth: Factory-level detail covering everything from basic fluid changes and component replacement to complete engine and transmission overhauls, including electrical troubleshooting with detailed wiring diagrams. ๐Ÿ“Š Manual Specifications File Format File Format Details: PDF. Searchable text, zoomable images. High resolution for clarity. Print Quality Print Quality: Designed for clear printing of text and diagrams. High resolution for detailed illustrations. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) โš™๏ธ Engine Specifications Primary Engine Engine Options Typical: 2.5L 4D56 I4 Diesel (Turbocharged), 2.8L 4M40 I4 Diesel (Turbocharged), 3.0L 6G72 V6 Petrol (Naturally Aspirated) Performance Horsepower Range: Approx. 90-130 hp for diesel variants, 140-170 hp for V6 petrol variants (depending on specific engine and market). Torque Range: Approx. 170-230 Nm for diesel variants, 220-250 Nm for V6 petrol variants (depending on specific engine and market). Fuel System Injection Type: Indirect Injection (IDI) or Direct Injection (DI) for diesel engines, Multi-point Fuel Injection (MPI) for petrol engines. Cooling System Coolant Type: Ethylene glycol-based antifreeze (specific Mitsubishi coolant recommended, typically a green or pink type) Lubrication System Engine Oil Type: API SG/SH/SJ or ACEA A2/B2, viscosity typically 10W-30 or 15W-40 for diesel engines, 5W-30 or 10W-30 for petrol engines (refer to manual for precise specifications based on climate). Engine Oil Capacity Oil Capacity Approx: 4.5 - 5.5 Liters (excluding filter, depending on engine variant). ๐Ÿ”ง Transmission Standard Manual Transmission: 5-speed manual transmission (e.g., KM132, W5M33 variants for 4WD) Optional Automatic Transmission: 4-speed automatic transmission (e.g., V4A51 variants) Features 4Wd System: Super Select II (part-time 4WD with center differential lock and limited-slip differential capabilities on some models) or Easy Select 4WD (part-time 4WD with manual front hub engagement). Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (check manual for exact type). Automatic Transmission Fluid: Mitsubishi ATF SP-II, SP-III or equivalent (Dexron III/Mercon equivalent often acceptable, but verify with manual). Transfer Case Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil. Differential Fluid: API GL-5, SAE 75W-90 or 80W-90 gear oil. ๐Ÿ“ Dimensions Exterior Body Styles: Single Cab, Extended Cab (Club Cab), Double Cab (Crew Cab), Chassis Cab; Pickup (short/long bed), SUV (Pajero Sport/Montero Sport derivative). Weights Curb Weight Range: Approx. 1700 kg - 2100 kg (depending on configuration). Towing Capacity: Varies by market and configuration, typically up to 2500-3000 kg (braked). ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Results: NCAP/IIHS ratings are highly variable by region and year; generally, this generation was designed to meet safety standards of its time. Check specific market regulations. Active Features...
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Mitsubushi TRITON L200 1997 1998 1999 2000 2001 2002 Factory Service Repair Workshop Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Triton / L200
Generation
Generation Name:
Third Generation (K60/K70 series)
Codes
Chassis Codes:
K60 (2WD), K70 (4WD)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Mid-size Pickup Truck / Sport Utility Vehicle (SUV, depending on body style)
Target Audience:
Enthusiasts, DIY mechanics, professional workshops seeking detailed factory repair information.
Competitive Analysis
Competitors:
Toyota Hilux, Nissan Frontier/Navara, Isuzu D-Max, Ford Ranger, Mazda BT-50 (regional variants).
Key Features
Manual Advantage:
Provides official factory procedures, technical specifications, and diagnostic information, enabling accurate and efficient repairs.
Vehicle Strength:
Known for its robust build, reliable powertrains, and off-road capability.
๐Ÿ“‹ Manual Details
Coverage Areas
Applicable Years:
1997, 1998, 1999, 2000, 2001, 2002
Page Count
Estimated Page Count:
Comprehensive (Specific count not provided, typically 1000+ pages for full factory service manuals)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (Assumed, typical for international market manuals)
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Engine mechanical (4D56, 4M40, 6G72 variants), Engine management systems (EFI), Fuel system, Cooling system, Lubrication system, Exhaust system
Transmission:
Manual Transmission (5-speed), Automatic Transmission (4-speed), Transfer case (4WD models)
Drivetrain:
Front axle, Rear axle, Driveshafts, CV joints, Differentials
Suspension:
Front suspension (independent torsion bar or double wishbone), Rear suspension (leaf spring solid axle), Shock absorbers, Springs, Bushings
Brakes:
Front brakes (disc), Rear brakes (drum or disc depending on variant), ABS system (if equipped), Parking brake
Steering:
Power steering system, Steering column, Steering gear
Electrical:
Battery, Starting system, Charging system (alternator), Ignition system, Lighting system, Fuses and relays, Wiring diagrams, Body electrical (power windows, locks, mirrors), Instrument cluster, Audio system
Bodywork:
Exterior panels, Doors, Hood, Tailgate, Bumpers, Interior trim, Seating, Glass and seals
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system
Safety Features:
Airbags (if equipped), Seatbelts
Procedures Included
Maintenance:
Routine inspections, Fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), Filter replacement (oil, air, fuel), Spark plug replacement, Belt inspection and replacement
Troubleshooting:
Diagnostic procedures for common faults, DTC (Diagnostic Trouble Code) interpretation, Symptom-based troubleshooting guides
Repair:
Component removal and installation, Overhaul procedures for major components (engine, transmission, differentials), Body repair procedures
Diagnostics:
On-board diagnostic (OBD-II) system diagnostics, Component testing procedures
Specifications:
Torque specifications for fasteners, Clearances and measurements for engine and drivetrain components, Electrical system specifications
Technical Depth
Depth:
Factory-level detail covering everything from basic fluid changes and component replacement to complete engine and transmission overhauls, including electrical troubleshooting with detailed wiring diagrams.
๐Ÿ“Š Manual Specifications
File Format
File Format Details:
PDF. Searchable text, zoomable images. High resolution for clarity.
Print Quality
Print Quality:
Designed for clear printing of text and diagrams. High resolution for detailed illustrations.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
โš™๏ธ Engine Specifications
Primary Engine
Engine Options Typical:
2.5L 4D56 I4 Diesel (Turbocharged), 2.8L 4M40 I4 Diesel (Turbocharged), 3.0L 6G72 V6 Petrol (Naturally Aspirated)
Performance
Horsepower Range:
Approx. 90-130 hp for diesel variants, 140-170 hp for V6 petrol variants (depending on specific engine and market).
Torque Range:
Approx. 170-230 Nm for diesel variants, 220-250 Nm for V6 petrol variants (depending on specific engine and market).
Fuel System
Injection Type:
Indirect Injection (IDI) or Direct Injection (DI) for diesel engines, Multi-point Fuel Injection (MPI) for petrol engines.
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (specific Mitsubishi coolant recommended, typically a green or pink type)
Lubrication System
Engine Oil Type:
API SG/SH/SJ or ACEA A2/B2, viscosity typically 10W-30 or 15W-40 for diesel engines, 5W-30 or 10W-30 for petrol engines (refer to manual for precise specifications based on climate).
Engine Oil Capacity
Oil Capacity Approx:
4.5 - 5.5 Liters (excluding filter, depending on engine variant).
๐Ÿ”ง Transmission
Standard
Manual Transmission:
5-speed manual transmission (e.g., KM132, W5M33 variants for 4WD)
Optional
Automatic Transmission:
4-speed automatic transmission (e.g., V4A51 variants)
Features
4Wd System:
Super Select II (part-time 4WD with center differential lock and limited-slip differential capabilities on some models) or Easy Select 4WD (part-time 4WD with manual front hub engagement).
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (check manual for exact type).
Automatic Transmission Fluid:
Mitsubishi ATF SP-II, SP-III or equivalent (Dexron III/Mercon equivalent often acceptable, but verify with manual).
Transfer Case Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil.
Differential Fluid:
API GL-5, SAE 75W-90 or 80W-90 gear oil.
๐Ÿ“ Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Club Cab), Double Cab (Crew Cab), Chassis Cab; Pickup (short/long bed), SUV (Pajero Sport/Montero Sport derivative).
Weights
Curb Weight Range:
Approx. 1700 kg - 2100 kg (depending on configuration).
Towing Capacity:
Varies by market and configuration, typically up to 2500-3000 kg (braked).
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Results:
NCAP/IIHS ratings are highly variable by region and year; generally, this generation was designed to meet safety standards of its time. Check specific market regulations.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims and specific model years.
Passive Features
Airbags:
Driver and passenger airbags available on higher trims and specific model years.
Seatbelts:
Three-point seatbelts with pretensioners (front).
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player. Speakers typically 2-4.
Driver Assistance
Cruise Control:
Available on higher trim levels and later model years.
Connectivity
Auxiliary Input:
Not typically standard; aftermarket head unit may be required for USB/Bluetooth.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-10,000 km or 6-12 months (depending on driving conditions and oil type used, refer to manual).
Air Filter Replacement:
Every 20,000-40,000 km or annually.
Fuel Filter Replacement:
Every 40,000-60,000 km (especially for diesel).
Transmission Fluid Change:
Manual: Every 60,000-80,000 km. Automatic: Every 40,000-60,000 km.
Timing Belt Replacement:
For engines with timing belts (e.g., 4M40 may use a timing chain, but check specifics), typically 80,000-100,000 km or 5-7 years.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (confirm with manual).
Power Steering Fluid:
ATF Dexron II/III equivalent or specific Mitsubishi power steering fluid.
Known Issues
Diesel Glow Plugs:
Glow plug failure can lead to hard starting in cold weather.
Suspension Bushings:
Wear in suspension bushings can lead to clunking noises and poor handling.
Turbocharger Issues:
Early turbocharger failure or wear, especially if maintenance intervals were not followed.
Radiator Corrosion:
Older radiators can develop corrosion and leaks.
Automatic Transmission Sluggishness:
Sluggish gear changes or delayed engagement in automatic transmissions can indicate fluid degradation or internal wear.
๐Ÿ“š Vehicle History
Brand Heritage
Mitsubishi Truck History:
Mitsubishi has a long-standing history in producing durable and capable pickup trucks, with the L200/Triton lineage dating back to the early 1970s.
Model Evolution
Third Gen Introduction:
The third generation (K60/K70) was introduced in 1996 and produced until 2005, significantly modernizing the platform with improved styling and mechanicals.
Production
Manufacturing Locations:
Primarily manufactured in Thailand (Laem Chabang) for global markets, with some assembly in other regions.
๐Ÿ† Awards & Recognition
Recognitions
Offroad Capability:
Often praised for its ruggedness and off-road prowess within its class, making it a popular choice for utility and adventure.
Ratings
Reliability Perception:
Generally perceived as a reliable workhorse, especially diesel variants, provided regular maintenance is performed.
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