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Mitsubishi Lancer Evolution 4 and 5 EVO IV and V 1997-1998 Car Workshop Manual/Repair Manual/Service Manual download

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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV / V Platform: CJ/CD Generation Code Evo Iv: CN9A Generation Code Evo V: CP9A Years Covered: 1997-1998 Codes Chassis Codes: CN9A, CP9A ๐Ÿ‘‹ Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, Performance Car Owners, DIY Mechanics, Professional Technicians Competitive Analysis Rivals Evo Iv: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale Evoluzione Rivals Evo V: Subaru Impreza WRX STI (GC8 Generation), Toyota Celica GT-Four (ST205) Key Features Of Vehicle Performance Focus: Built for rally homologation, emphasizing performance, handling, and durability. All Wheel Drive: Advanced All-Wheel Drive system with Active Yaw Control (AYC) on Evo IV, further developed on Evo V. Turbocharged Engine: High-performance turbocharged engine with intercooler. Suspension: Performance-tuned suspension for exceptional grip and agility. Manual Value Proposition Diagnostic Aid: Essential for diagnosing complex issues inherent in high-performance turbocharged vehicles. Repair Guidance: Provides detailed step-by-step instructions for repairs, ensuring accuracy and preventing damage. Maintenance Planning: Enables proper planning and execution of maintenance schedules to prolong vehicle life. ๐Ÿ“‹ Manual Details Coverage Areas Manual Type: Workshop Manual / Repair Manual / Service Manual Language: English Format: PDF (ZIP Download) Compatibility: Windows / macOS Delivery Method: Instant Download Page Count: Not Specified (Comprehensive) ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine, Cooling System, Fuel System, Exhaust System, Lubrication System Drivetrain: Manual Transmission, Automatic Transmission (if applicable), Front Axle, Rear Axle, Propeller Shaft, Transfer Case (AYC) Chassis: Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires Body: Body Structure, Exterior Panels, Interior Trim, Doors, Hood, Trunk, Glass Electrical: Engine Control Unit (ECU), Lighting, Instrumentation, Audio System, Wiring Diagrams Emission Control: Emission Control Systems, Catalytic Converter, EGR (if applicable) Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks & Changes, Filter Replacements, Inspections Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting, Fault Code Interpretation Repair: Component Removal & Installation, Component Overhaul, Adjustment Procedures Technical Data: Specifications, Tolerances, Torque Values, Electrical Schematics Technical Depth Depth: Comprehensive: Covers routine maintenance to in-depth engine and transmission overhauls, including diagnostic procedures. ๐Ÿ“Š Manual Specifications File Format Digital Format: PDF (Portable Document Format) within a ZIP archive Searchability: Likely text-searchable PDF, allowing for efficient information retrieval. Printability: Designed to be printable for use in a workshop environment. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Evo Iv Engine Code: 4G63 Engine Type: DOHC Inline-4 Turbocharged Displacement: 2.0 Liters (1997 cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.5:1 Power Output Ps Evo Iv: 280 PS @ 6500 rpm (JDM spec, actual output often higher) Torque Output Kgf M Evo Iv: 34.0 kgf-m @ 5000 rpm (JDM spec) Primary Engine Evo V Engine Code: 4G63 Engine Type: DOHC Inline-4 Turbocharged Displacement: 2.0 Liters (1997 cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Power Output Ps Evo V: 280 PS @ 6500 rpm (JDM spec, actual output often higher) Torque Output Kgf M Evo V: 35.0 kgf-m @ 5000 rpm (JDM spec) Fuel System Fuel Type: Unleaded Premium Gasoline (Octane rating dependent on market) Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI) Turbocharger: Mitsubishi TD05HR-16G (common, variations exist), Intercooled ๐Ÿ”ง Transmission Standard Transmission Type Evo Iv: 5-speed Manual Transmission Type Evo V: 5-speed Manual Optional Automatic Transmission Availability: Not typically offered or documented for high-performance variants of this era. Features AWD System: Full-time 4WD with Active Yaw Control (AYC) for precise torque vectoring. Ayc Evolution: AYC system was significantly refined and improved for the Evo V. ๐Ÿ“ Dimensions Exterior Length Mm Evo Iv: 4350 mm Width Mm Evo Iv: 1770 mm Height Mm Evo Iv: 1415 mm Wheelbase Mm Evo Iv: 2600 mm Length Mm Evo V: 4365 mm Width Mm Evo V: 1770 mm Height Mm Evo V: 1415 mm Wheelbase Mm Evo V: 2600 mm Weights Curb Weight Kg Evo Iv: Approximately 1350 kg Curb Weight Kg Evo V: Approximately 1360 kg Fuel Tank Capacity Liters: 50 Liters ๐Ÿ›ก๏ธ Safety Features Ratings Safety Ratings Era: Vehicle safety standards and ratings varied significantly by market in this period. Specific crash test results from organizations like Euro NCAP or NHTSA may not be readily available for all configurations. Active Features ABS: Anti-lock Braking System (ABS) Ayc: Active Yaw Control (AYC) for enhanced stability and cornering. Passive Features Airbags: Driver and front passenger airbags (standard on most markets). Seatbelts: 3-point front and rear seatbelts with pretensioners. Chassis Design: Reinforced chassis structure for impact protection. ๐Ÿ’ก Technology Features Infotainment Audio System: Factory fitted radio/cassette player, often with 4 or 6 speakers. CD players were less common as standard in 1997-1998. Driver Assistance Ayc Functionality: Active Yaw Control (AYC) acts as an advanced form of stability and traction management, electronically controlling torque distribution to the rear wheels. Connectivity Connectivity Era: Limited by...
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Mitsubishi Lancer Evolution 4 and 5 EVO IV and V 1997-1998 Car Workshop Manual/Repair Manual/Service Manual downloadMitsubishi Lancer Evolution 4 and 5 EVO IV and V 1997-1998 Car Workshop Manual/Repair Manual/Service Manual downloadMitsubishi Lancer Evolution 4 and 5 EVO IV and V 1997-1998 Car Workshop Manual/Repair Manual/Service Manual downloadMitsubishi Lancer Evolution 4 and 5 EVO IV and V 1997-1998 Car Workshop Manual/Repair Manual/Service Manual download
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IV / V
Platform:
CJ/CD
Generation Code Evo Iv:
CN9A
Generation Code Evo V:
CP9A
Years Covered:
1997-1998
Codes
Chassis Codes:
CN9A, CP9A
๐Ÿ‘‹ Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, Performance Car Owners, DIY Mechanics, Professional Technicians
Competitive Analysis
Rivals Evo Iv:
Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale Evoluzione
Rivals Evo V:
Subaru Impreza WRX STI (GC8 Generation), Toyota Celica GT-Four (ST205)
Key Features Of Vehicle
Performance Focus:
Built for rally homologation, emphasizing performance, handling, and durability.
All Wheel Drive:
Advanced All-Wheel Drive system with Active Yaw Control (AYC) on Evo IV, further developed on Evo V.
Turbocharged Engine:
High-performance turbocharged engine with intercooler.
Suspension:
Performance-tuned suspension for exceptional grip and agility.
Manual Value Proposition
Diagnostic Aid:
Essential for diagnosing complex issues inherent in high-performance turbocharged vehicles.
Repair Guidance:
Provides detailed step-by-step instructions for repairs, ensuring accuracy and preventing damage.
Maintenance Planning:
Enables proper planning and execution of maintenance schedules to prolong vehicle life.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Type:
Workshop Manual / Repair Manual / Service Manual
Language:
English
Format:
PDF (ZIP Download)
Compatibility:
Windows / macOS
Delivery Method:
Instant Download
Page Count:
Not Specified (Comprehensive)
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine, Cooling System, Fuel System, Exhaust System, Lubrication System
Drivetrain:
Manual Transmission, Automatic Transmission (if applicable), Front Axle, Rear Axle, Propeller Shaft, Transfer Case (AYC)
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires
Body:
Body Structure, Exterior Panels, Interior Trim, Doors, Hood, Trunk, Glass
Electrical:
Engine Control Unit (ECU), Lighting, Instrumentation, Audio System, Wiring Diagrams
Emission Control:
Emission Control Systems, Catalytic Converter, EGR (if applicable)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks & Changes, Filter Replacements, Inspections
Troubleshooting:
Diagnostic Procedures, Symptom-Based Troubleshooting, Fault Code Interpretation
Repair:
Component Removal & Installation, Component Overhaul, Adjustment Procedures
Technical Data:
Specifications, Tolerances, Torque Values, Electrical Schematics
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to in-depth engine and transmission overhauls, including diagnostic procedures.
๐Ÿ“Š Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) within a ZIP archive
Searchability:
Likely text-searchable PDF, allowing for efficient information retrieval.
Printability:
Designed to be printable for use in a workshop environment.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine Evo Iv
Engine Code:
4G63
Engine Type:
DOHC Inline-4 Turbocharged
Displacement:
2.0 Liters (1997 cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.5:1
Power Output Ps Evo Iv:
280 PS @ 6500 rpm (JDM spec, actual output often higher)
Torque Output Kgf M Evo Iv:
34.0 kgf-m @ 5000 rpm (JDM spec)
Primary Engine Evo V
Engine Code:
4G63
Engine Type:
DOHC Inline-4 Turbocharged
Displacement:
2.0 Liters (1997 cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Power Output Ps Evo V:
280 PS @ 6500 rpm (JDM spec, actual output often higher)
Torque Output Kgf M Evo V:
35.0 kgf-m @ 5000 rpm (JDM spec)
Fuel System
Fuel Type:
Unleaded Premium Gasoline (Octane rating dependent on market)
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI)
Turbocharger:
Mitsubishi TD05HR-16G (common, variations exist), Intercooled
๐Ÿ”ง Transmission
Standard
Transmission Type Evo Iv:
5-speed Manual
Transmission Type Evo V:
5-speed Manual
Optional
Automatic Transmission Availability:
Not typically offered or documented for high-performance variants of this era.
Features
AWD System:
Full-time 4WD with Active Yaw Control (AYC) for precise torque vectoring.
Ayc Evolution:
AYC system was significantly refined and improved for the Evo V.
๐Ÿ“ Dimensions
Exterior
Length Mm Evo Iv:
4350 mm
Width Mm Evo Iv:
1770 mm
Height Mm Evo Iv:
1415 mm
Wheelbase Mm Evo Iv:
2600 mm
Length Mm Evo V:
4365 mm
Width Mm Evo V:
1770 mm
Height Mm Evo V:
1415 mm
Wheelbase Mm Evo V:
2600 mm
Weights
Curb Weight Kg Evo Iv:
Approximately 1350 kg
Curb Weight Kg Evo V:
Approximately 1360 kg
Fuel Tank Capacity Liters:
50 Liters
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Ratings Era:
Vehicle safety standards and ratings varied significantly by market in this period. Specific crash test results from organizations like Euro NCAP or NHTSA may not be readily available for all configurations.
Active Features
ABS:
Anti-lock Braking System (ABS)
Ayc:
Active Yaw Control (AYC) for enhanced stability and cornering.
Passive Features
Airbags:
Driver and front passenger airbags (standard on most markets).
Seatbelts:
3-point front and rear seatbelts with pretensioners.
Chassis Design:
Reinforced chassis structure for impact protection.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, often with 4 or 6 speakers. CD players were less common as standard in 1997-1998.
Driver Assistance
Ayc Functionality:
Active Yaw Control (AYC) acts as an advanced form of stability and traction management, electronically controlling torque distribution to the rear wheels.
Connectivity
Connectivity Era:
Limited by 1990s standards; no Bluetooth, USB, or integrated navigation systems. Connectivity focused on mechanical and electronic system integration.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or 6 months, whichever comes first, especially under spirited driving conditions.
Timing Belt Replacement:
Recommended replacement every 80,000-100,000 km or 5-7 years, due to the interference nature of the 4G63 engine.
Spark Plug Replacement:
Varies based on plug type, but generally every 30,000-60,000 km.
Fluid Specifications
Engine Oil:
API SG/SH or higher, SAE 10W-40 or 10W-50 recommended. Check manual for specific viscosity based on ambient temperature.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 (check specific manual for AYC fluid compatibility).
Coolant:
Ethylene Glycol based coolant, 50/50 mix with distilled water. Refer to manual for specific type (e.g., Mitsubishi Super Long Life Coolant or equivalent).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron II/III Automatic Transmission Fluid (ATF) or equivalent power steering fluid.
Known Issues
Engine Wear:
Piston ring land failure (cracking), connecting rod bending/failure under extreme stress (common in heavily modified engines). Regular oil changes and proper warm-up are critical.
Turbocharger:
Bearing wear, oil leaks, and potential failure if oil supply or return is restricted. Requires proper cool-down periods.
Ayc System:
Hydraulic pump failure, sensor issues, or leaks in the AYC system can lead to warning lights and loss of function. Regular fluid checks are important.
Suspension Bushings:
Wear and tear on suspension bushings due to the performance-oriented nature of the vehicle.
Clutch:
Clutch wear is common given the performance and potential for hard driving.
๐Ÿ“š Vehicle History
Brand Heritage
Rally Pedigree:
Mitsubishi's extensive history and success in the World Rally Championship (WRC) directly influenced the development of the Lancer Evolution series.
Model Evolution
Evo Iv Introduction:
Launched in August 1996, the Evo IV marked a significant redesign with a new chassis and improved AYC system.
Evo V Introduction:
Introduced in January 1998, the Evo V was a facelift and technical upgrade, featuring wider bodywork, improved suspension, larger brakes, and a revised AYC system.
Evo V Special Editions:
Includes the GSR (Luxury) and RS (Rally Sport) variants, with the RS often featuring fewer creature comforts for weight saving and specific rally preparations.
Production
Production Period:
Evo IV: 1996-1998. Evo V: 1998-1999.
Manufacturing Location:
Japan
๐Ÿ† Awards & Recognition
Recognitions
Rally Championships Evo Iv:
The Lancer Evolution IV, and particularly its successor the Evo V, were highly successful in WRC, winning multiple driver's and manufacturer's championships.
Enthusiast Acclaim:
Universally acclaimed by automotive journalists and enthusiasts as one of the greatest performance cars of its era.
Performance Benchmarks:
Consistently outperformed many contemporary sports cars in acceleration, handling, and track performance.
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