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DAIHATSU TERIOS J100 1997-1999 Service Repair Manual

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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Years Covered: 1997, 1998, 1999 Codes Chassis Code: J100G 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Target Audience: Individuals seeking an affordable, capable, and versatile small SUV for urban commuting and light off-roading. Competitive Analysis Key Competitors Era: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero/Shogun (smaller variants) Key Features Body Style: 3-door and 5-door body styles available. Drivetrain Options: Available in 2WD and 4WD configurations, emphasizing its off-road capability for its class. Compact Size: Compact dimensions for easy maneuverability in urban environments. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Procedures Page Count Estimated Page Count: Extensive (typical for a comprehensive service manual) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, tuning, cylinder head, block, pistons, crankshaft, camshafts, valve train Engine Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, fuel tank, evaporative emission control Engine Cooling System: Radiator, water pump, thermostat, coolant flow, hoses, fan system Engine Lubrication System: Oil pump, oil filter, oil pan, lubrication flow, oil pressure Ignition System: Spark plugs, ignition coils, ignition timing, sensors (crankshaft position, camshaft position) Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, emissions control Transmission Manual: Gearbox assembly, clutch operation, gear shifting mechanisms, torque specifications Transmission Automatic: Automatic transmission operation, hydraulic control, torque converter, seals, fluid management Drivetrain 4Wd: Transfer case, front and rear drive shafts, differentials, constant velocity (CV) joints Suspension Front: MacPherson struts, control arms, ball joints, steering knuckle, sway bar Suspension Rear: Coil springs, shock absorbers, trailing arms, multi-link setup (if applicable), sway bar Steering System: Power steering pump, rack and pinion, steering column, tie rods, alignment specifications Brake System: Front disc brakes, rear drum brakes (or discs), brake master cylinder, brake lines, parking brake, ABS components (if equipped) Electrical System Power: Battery, charging system (alternator), starter motor, wiring diagrams Electrical System Lighting: Headlights, taillights, interior lights, fog lights, bulbs specifications Electrical System Accessories: Wipers, washers, horn, power windows, central locking, audio system Body Exterior: Body panels, doors, hood, tailgate, bumpers, trim, glass replacement Body Interior: Seats, dashboard, door panels, headliner, carpeting, interior trim Climate Control: Air conditioning system, heater, ventilation, blower motor, refrigerant types Safety Systems: Airbag system, seat belts, pre-tensioners Procedures Included Maintenance Tasks: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, fluid checks and changes (coolant, brake fluid, transmission fluid, power steering fluid, differential fluid) Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, electrical system checks, engine performance diagnostics Repair Procedures: Component removal and installation, assembly and disassembly of major systems (engine, transmission, suspension, brakes, steering), bodywork repair Technical Specifications: Torque specifications, clearances, alignment settings, fluid capacities, electrical component resistance/voltage checks Wiring Diagrams: Comprehensive electrical wiring schematics for all major systems Troubleshooting Charts: Systematic approach to diagnosing common problems Technical Depth Depth Of Coverage: Comprehensive: Covers basic maintenance to complete overhauls and advanced diagnostics. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High-resolution, suitable for printing detailed diagrams and text. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Searchability Text Searchability: Searchable text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code: 1.3L (G13B, G13BA) Engine Type: Inline 4-cylinder, SOHC, 16-valve Displacement: 1298 cc Performance Horsepower Output: Approx. 70-80 PS (51-59 kW) @ 6000 rpm (varies by specific engine variant and market) Torque Output: Approx. 105-115 Nm (77-85 lb-ft) @ 3500-4000 rpm (varies by specific engine variant and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Manual Transmission: 5-speed manual Optional Automatic Transmission: 4-speed automatic (optional on some models) Features Transfer Case 4Wd: Part-time 4WD system with a 2-speed transfer case (high and low range) for enhanced off-road capability. 📐 Dimensions Exterior Length: Approx. 3,745 mm (3-door) / 4,005 mm (5-door) Width: Approx. 1,595 mm Height: Approx. 1,695 mm Wheelbase: Approx. 2,280 mm (3-door) / 2,430 mm (5-door) Weights Curb Weight: Approx. 1050-1150 kg (varies by body style and drivetrain) 🛡️ Safety Features Ratings Crash Test Ratings: Information typically not readily available for this era and market segment from official bodies like NHTSA or Euro NCAP. Active Features ABS: Anti-lock Braking System (ABS) available as an option on some models. Passive Features Airbags: Driver-side airbag typically standard. Passenger airbag may have been an option. Seat Belts: Three-point seat belts in the front, two-point or three-point in the rear depending on seating position. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or single-CD player, often with 2 or 4 speakers. Upgrade options likely available. Driver Assistance Traction Control: Traction control was not commonly available on this generation. Connectivity Connectivity Options:...
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DAIHATSU TERIOS J100 1997-1999 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J100
Years Covered:
1997, 1998, 1999
Codes
Chassis Code:
J100G
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Mini SUV
Target Audience:
Individuals seeking an affordable, capable, and versatile small SUV for urban commuting and light off-roading.
Competitive Analysis
Key Competitors Era:
Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero/Shogun (smaller variants)
Key Features
Body Style:
3-door and 5-door body styles available.
Drivetrain Options:
Available in 2WD and 4WD configurations, emphasizing its off-road capability for its class.
Compact Size:
Compact dimensions for easy maneuverability in urban environments.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair Procedures
Page Count
Estimated Page Count:
Extensive (typical for a comprehensive service manual)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, tuning, cylinder head, block, pistons, crankshaft, camshafts, valve train
Engine Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, fuel tank, evaporative emission control
Engine Cooling System:
Radiator, water pump, thermostat, coolant flow, hoses, fan system
Engine Lubrication System:
Oil pump, oil filter, oil pan, lubrication flow, oil pressure
Ignition System:
Spark plugs, ignition coils, ignition timing, sensors (crankshaft position, camshaft position)
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes, emissions control
Transmission Manual:
Gearbox assembly, clutch operation, gear shifting mechanisms, torque specifications
Transmission Automatic:
Automatic transmission operation, hydraulic control, torque converter, seals, fluid management
Drivetrain 4Wd:
Transfer case, front and rear drive shafts, differentials, constant velocity (CV) joints
Suspension Front:
MacPherson struts, control arms, ball joints, steering knuckle, sway bar
Suspension Rear:
Coil springs, shock absorbers, trailing arms, multi-link setup (if applicable), sway bar
Steering System:
Power steering pump, rack and pinion, steering column, tie rods, alignment specifications
Brake System:
Front disc brakes, rear drum brakes (or discs), brake master cylinder, brake lines, parking brake, ABS components (if equipped)
Electrical System Power:
Battery, charging system (alternator), starter motor, wiring diagrams
Electrical System Lighting:
Headlights, taillights, interior lights, fog lights, bulbs specifications
Electrical System Accessories:
Wipers, washers, horn, power windows, central locking, audio system
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, trim, glass replacement
Body Interior:
Seats, dashboard, door panels, headliner, carpeting, interior trim
Climate Control:
Air conditioning system, heater, ventilation, blower motor, refrigerant types
Safety Systems:
Airbag system, seat belts, pre-tensioners
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, fluid checks and changes (coolant, brake fluid, transmission fluid, power steering fluid, differential fluid)
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, electrical system checks, engine performance diagnostics
Repair Procedures:
Component removal and installation, assembly and disassembly of major systems (engine, transmission, suspension, brakes, steering), bodywork repair
Technical Specifications:
Torque specifications, clearances, alignment settings, fluid capacities, electrical component resistance/voltage checks
Wiring Diagrams:
Comprehensive electrical wiring schematics for all major systems
Troubleshooting Charts:
Systematic approach to diagnosing common problems
Technical Depth
Depth Of Coverage:
Comprehensive: Covers basic maintenance to complete overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High-resolution, suitable for printing detailed diagrams and text.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Text Searchability:
Searchable text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Code:
1.3L (G13B, G13BA)
Engine Type:
Inline 4-cylinder, SOHC, 16-valve
Displacement:
1298 cc
Performance
Horsepower Output:
Approx. 70-80 PS (51-59 kW) @ 6000 rpm (varies by specific engine variant and market)
Torque Output:
Approx. 105-115 Nm (77-85 lb-ft) @ 3500-4000 rpm (varies by specific engine variant and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Manual Transmission:
5-speed manual
Optional
Automatic Transmission:
4-speed automatic (optional on some models)
Features
Transfer Case 4Wd:
Part-time 4WD system with a 2-speed transfer case (high and low range) for enhanced off-road capability.
📐 Dimensions
Exterior
Length:
Approx. 3,745 mm (3-door) / 4,005 mm (5-door)
Width:
Approx. 1,595 mm
Height:
Approx. 1,695 mm
Wheelbase:
Approx. 2,280 mm (3-door) / 2,430 mm (5-door)
Weights
Curb Weight:
Approx. 1050-1150 kg (varies by body style and drivetrain)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information typically not readily available for this era and market segment from official bodies like NHTSA or Euro NCAP.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on some models.
Passive Features
Airbags:
Driver-side airbag typically standard. Passenger airbag may have been an option.
Seat Belts:
Three-point seat belts in the front, two-point or three-point in the rear depending on seating position.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or single-CD player, often with 2 or 4 speakers. Upgrade options likely available.
Driver Assistance
Traction Control:
Traction control was not commonly available on this generation.
Connectivity
Connectivity Options:
Limited to analog inputs for audio devices if equipped with an auxiliary input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km or 6 months, whichever comes first (refer to manual for specific recommendation).
Air Filter Replacement:
Recommended every 20,000-30,000 km or annually.
Spark Plug Replacement:
Typically every 30,000-40,000 km depending on plug type.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (refer to manual for precise viscosity based on climate).
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Use a quality Type 2 coolant or equivalent.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Clutch Wear:
As with many manual transmission vehicles, clutch wear is a common maintenance item, especially with spirited driving or off-road use.
Power Steering Leaks:
Can develop leaks in hoses or seals over time.
Exhaust Rust:
Susceptible to rust on exhaust components, particularly in corrosive environments.
Cv Joint Boots:
Torn CV joint boots can lead to premature wear of the joints, especially in 4WD models used off-road.
Radiator Leaks:
Older radiators can develop leaks or become clogged.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu is known for producing small, efficient, and often robust vehicles, including kei cars and compact SUVs.
Model Evolution
Terios First Generation:
The J100 generation marked the introduction of the Daihatsu Terios, establishing its niche as a capable mini-SUV.
Design Philosophy:
Designed to offer genuine off-road capability in a compact and affordable package, a contrast to car-based crossover SUVs.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
Rebadged Versions:
The Terios was also sold under other brand names in various markets, such as the Toyota Cami (Japan) and even as the Lexus – although the latter is less common for this specific generation and more associated with later models.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for the 1997-1999 Terios are not widely documented in major international automotive press, its reputation is built on reliability, affordability, and genuine off-road capability for its class, making it a popular choice in its segment.
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