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SsangYong Korando 1997-2000 Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: SsangYong Model: Korando Generation: First Generation (Korando Family) Production Years Covered: 1997-2000 Codes Chassis Codes: K9C 👋 Introduction Market Position Segment: Compact SUV / Off-roader. Target Audience: DIY enthusiasts, independent repair shops, SsangYong Korando owners seeking in-depth technical knowledge. Competitive Analysis Competitors 1997-2000: Jeep Cherokee (XJ), Toyota 4Runner, Mitsubishi Pajero/Montero, Land Rover Discovery, Suzuki Vitara/Grand Vitara. Key Features Vehicle Strengths: Robust body-on-frame construction, capable off-road performance, often equipped with powerful diesel engines (depending on market). Manual Value Proposition: Provides dealer-level repair information at a fraction of the cost, empowering owners and independent mechanics. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for the 1997-2000 SsangYong Korando. Engine Coverage: Engine overhaul, diagnostics, fuel system, ignition system, cooling system, lubrication system, emission control. Transmission Coverage: Manual and automatic transmission repair, clutch service, driveline components. Chassis Coverage: Suspension (front and rear), steering system, braking system (including ABS if equipped). Electrical Coverage: Wiring diagrams, lighting systems, instrument cluster, power accessories, charging system, starting system. Body And Frame Coverage: Body panel repair, interior trim, glass replacement, door mechanisms. Page Count Estimated Page Count: Extensive (specific count not provided, but described as covering 'every service and repair imaginable'). Manual Type Type: Factory Service Workshop Manual Language Language: English (assumed from typical dealer technician usage). Format File Format: PDF Compatibility Operating Systems: Windows (95/98/ME/XP/Vista/7), Linux, MAC 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection, ignition, exhaust, drivetrain (driveshafts, axles, differentials). Chassis: Front and rear suspension components, steering gear, brake assemblies, wheel alignment. Electrical: Starting system, charging system, lighting, power windows, locks, wipers, HVAC controls, instrument panel. Body: Exterior body panels, interior trim, doors, tailgate, glass, bumpers. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation (OBD-I/OBD-II depending on specific model configuration), symptom-based troubleshooting. Repair: Engine component overhaul (e.g., cylinder head, pistons), transmission rebuilds, brake caliper and rotor replacement, suspension arm and bushing replacement, electrical component repair. Installation: Component replacement procedures (e.g., alternator, starter, water pump), accessory installations (if documented). Specifications: Torque specifications for fasteners, diagnostic values, clearances, fluid capacities, and types. Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to complex engine and transmission rebuilds, mirroring dealer technician resources. 📊 Manual Specifications File Format PDF Quality: High-resolution PDF for clear viewing and printing. Searchability: Likely text-searchable PDF for quick access to information. Print Quality Print Readability: Designed for clear printing, enabling users to create physical copies for workshop use. Binding Type Binding: Not applicable (Digital PDF). Paper Type Paper Type: Not applicable (Digital PDF). ⚙️ Engine Specifications Primary Engine Engine Options: Likely offered with various gasoline and diesel engines. Common engines for this era include: 2.3L gasoline (Mercruiser/GM derived), 3.2L gasoline (Mercedes-Benz M104 derived), 2.8L diesel (including turbodiesel). Performance Horsepower Range: Varies by engine: Approx. 120-150 hp for 2.3L gasoline, 200-220 hp for 3.2L gasoline, 90-120 hp for diesel variants. Torque Range: Varies by engine: Approx. 190-220 Nm for 2.3L gasoline, 280-330 Nm for 3.2L gasoline, 200-250 Nm for diesel variants. Fuel System Injection Type: Multi-point fuel injection (MPFI) for gasoline engines, direct injection or indirect injection for diesel engines. Cooling System Coolant Type: Ethylene Glycol based coolant, typically requiring a 50/50 mix with distilled water. Manual will specify exact type and capacity. Lubrication System Oil Type: Varies by engine. Gasoline engines might use 10W-30 or 10W-40. Diesel engines might use 15W-40. Manual will specify API service classification and viscosity. Engine Code Examples Example Engine Codes: M104 (for 3.2L Mercedes-Benz engine), G23D (possible for 2.3L), D28T (possible for 2.8L Turbodiesel). 🔧 Transmission Standard Transmission Type Standard: Likely a 5-speed manual transmission was standard on many variants. Optional Transmission Type Optional: A 4-speed automatic transmission was typically available as an option. Features Drivetrain: Part-time 4WD system (selectable 2WD/4WD High/4WD Low) with a transfer case. Fluid Specifications Automatic Transmission Fluid: Likely DEXRON-III or equivalent for automatic transmissions. Manual will specify exact type and capacity. Manual Transmission Fluid: Likely GL-4 or GL-5 gear oil, with specific viscosity (e.g., 75W-90). Manual will specify exact type and capacity. 📐 Dimensions Exterior Body Styles: 2-door Soft Top, 2-door Hard Top, 4-door Station Wagon. Wheelbase Approximate: Approx. 2400 mm (for 2-door) to 2480 mm (for 4-door). Ground Clearance Approximate: Typically around 200-220 mm, dependent on tire size and suspension setup. Weights Curb Weight Range: Approx. 1700 kg to 1950 kg depending on body style and equipment. Towing Capacity: Varies by market and engine, typically around 1500-2500 kg. Manual will detail specific ratings. 🛡️ Safety Features Ratings Crash Test Results: Limited publicly available official crash test data for this specific generation and market. Refer to manual for structural integrity information. Active Features Brake System: Front: Ventilated discs. Rear: Drums or discs depending on trim. ABS may...
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SsangYong Korando 1997-2000 Service Repair Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Korando
Generation:
First Generation (Korando Family)
Production Years Covered:
1997-2000
Codes
Chassis Codes:
K9C
👋 Introduction
Market Position
Segment:
Compact SUV / Off-roader.
Target Audience:
DIY enthusiasts, independent repair shops, SsangYong Korando owners seeking in-depth technical knowledge.
Competitive Analysis
Competitors 1997-2000:
Jeep Cherokee (XJ), Toyota 4Runner, Mitsubishi Pajero/Montero, Land Rover Discovery, Suzuki Vitara/Grand Vitara.
Key Features
Vehicle Strengths:
Robust body-on-frame construction, capable off-road performance, often equipped with powerful diesel engines (depending on market).
Manual Value Proposition:
Provides dealer-level repair information at a fraction of the cost, empowering owners and independent mechanics.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair for the 1997-2000 SsangYong Korando.
Engine Coverage:
Engine overhaul, diagnostics, fuel system, ignition system, cooling system, lubrication system, emission control.
Transmission Coverage:
Manual and automatic transmission repair, clutch service, driveline components.
Chassis Coverage:
Suspension (front and rear), steering system, braking system (including ABS if equipped).
Electrical Coverage:
Wiring diagrams, lighting systems, instrument cluster, power accessories, charging system, starting system.
Body And Frame Coverage:
Body panel repair, interior trim, glass replacement, door mechanisms.
Page Count
Estimated Page Count:
Extensive (specific count not provided, but described as covering 'every service and repair imaginable').
Manual Type
Type:
Factory Service Workshop Manual
Language
Language:
English (assumed from typical dealer technician usage).
Format
File Format:
PDF
Compatibility
Operating Systems:
Windows (95/98/ME/XP/Vista/7), Linux, MAC
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel injection, ignition, exhaust, drivetrain (driveshafts, axles, differentials).
Chassis:
Front and rear suspension components, steering gear, brake assemblies, wheel alignment.
Electrical:
Starting system, charging system, lighting, power windows, locks, wipers, HVAC controls, instrument panel.
Body:
Exterior body panels, interior trim, doors, tailgate, glass, bumpers.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation (OBD-I/OBD-II depending on specific model configuration), symptom-based troubleshooting.
Repair:
Engine component overhaul (e.g., cylinder head, pistons), transmission rebuilds, brake caliper and rotor replacement, suspension arm and bushing replacement, electrical component repair.
Installation:
Component replacement procedures (e.g., alternator, starter, water pump), accessory installations (if documented).
Specifications:
Torque specifications for fasteners, diagnostic values, clearances, fluid capacities, and types.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complex engine and transmission rebuilds, mirroring dealer technician resources.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution PDF for clear viewing and printing.
Searchability:
Likely text-searchable PDF for quick access to information.
Print Quality
Print Readability:
Designed for clear printing, enabling users to create physical copies for workshop use.
Binding Type
Binding:
Not applicable (Digital PDF).
Paper Type
Paper Type:
Not applicable (Digital PDF).
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely offered with various gasoline and diesel engines. Common engines for this era include: 2.3L gasoline (Mercruiser/GM derived), 3.2L gasoline (Mercedes-Benz M104 derived), 2.8L diesel (including turbodiesel).
Performance
Horsepower Range:
Varies by engine: Approx. 120-150 hp for 2.3L gasoline, 200-220 hp for 3.2L gasoline, 90-120 hp for diesel variants.
Torque Range:
Varies by engine: Approx. 190-220 Nm for 2.3L gasoline, 280-330 Nm for 3.2L gasoline, 200-250 Nm for diesel variants.
Fuel System
Injection Type:
Multi-point fuel injection (MPFI) for gasoline engines, direct injection or indirect injection for diesel engines.
Cooling System
Coolant Type:
Ethylene Glycol based coolant, typically requiring a 50/50 mix with distilled water. Manual will specify exact type and capacity.
Lubrication System
Oil Type:
Varies by engine. Gasoline engines might use 10W-30 or 10W-40. Diesel engines might use 15W-40. Manual will specify API service classification and viscosity.
Engine Code Examples
Example Engine Codes:
M104 (for 3.2L Mercedes-Benz engine), G23D (possible for 2.3L), D28T (possible for 2.8L Turbodiesel).
🔧 Transmission
Standard
Transmission Type Standard:
Likely a 5-speed manual transmission was standard on many variants.
Optional
Transmission Type Optional:
A 4-speed automatic transmission was typically available as an option.
Features
Drivetrain:
Part-time 4WD system (selectable 2WD/4WD High/4WD Low) with a transfer case.
Fluid Specifications
Automatic Transmission Fluid:
Likely DEXRON-III or equivalent for automatic transmissions. Manual will specify exact type and capacity.
Manual Transmission Fluid:
Likely GL-4 or GL-5 gear oil, with specific viscosity (e.g., 75W-90). Manual will specify exact type and capacity.
📐 Dimensions
Exterior
Body Styles:
2-door Soft Top, 2-door Hard Top, 4-door Station Wagon.
Wheelbase Approximate:
Approx. 2400 mm (for 2-door) to 2480 mm (for 4-door).
Ground Clearance Approximate:
Typically around 200-220 mm, dependent on tire size and suspension setup.
Weights
Curb Weight Range:
Approx. 1700 kg to 1950 kg depending on body style and equipment.
Towing Capacity:
Varies by market and engine, typically around 1500-2500 kg. Manual will detail specific ratings.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited publicly available official crash test data for this specific generation and market. Refer to manual for structural integrity information.
Active Features
Brake System:
Front: Ventilated discs. Rear: Drums or discs depending on trim. ABS may be optional or standard on higher trims.
Passive Features
Airbags:
Driver airbag typically standard. Passenger airbag may be optional or standard on higher trims.
Seat Belts:
Front 3-point seat belts with pretensioners. Rear seat belts provided.
💡 Technology Features
Infotainment
Audio System:
Typically a factory-installed AM/FM radio with cassette player or CD player. Speaker count varies by trim.
Climate Control:
Manual or automatic climate control systems depending on trim level. Heater, ventilation, and air conditioning (HVAC) components covered.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may have been available as an option or standard on higher trims.
Cruise Control:
Available on some models, controlled via steering column stalk or dashboard buttons.
Connectivity
Connectivity Options:
Limited by era; primarily basic connectivity like power outlets. No advanced Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil used. Manual will provide definitive schedule.
Engine Coolant Change Interval:
Typically every 2-4 years or 30,000-60,000 miles (48,000-96,000 km). Manual will specify.
Transmission Fluid Change Interval:
Automatic: 30,000 - 50,000 miles (48,000 - 80,000 km). Manual: 50,000 - 75,000 miles (80,000 - 120,000 km). Manual will provide precise intervals and procedure.
Brake Fluid Change Interval:
Typically every 2-3 years to prevent moisture absorption. Manual will confirm.
Fluid Specifications
Power Steering Fluid:
Likely ATF (Dexron-III) or a dedicated power steering fluid. Manual will specify.
Brake Fluid:
DOT 3 or DOT 4. Manual will specify.
Known Issues
Common Wear Items:
Suspension bushings, shock absorbers, clutch wear (manual transmission), fuel injectors (diesel), glow plugs (diesel).
Electrical Gremlins:
Wiring harness degradation in older vehicles, sensor failures (e.g., crankshaft position sensor, MAF sensor).
Cooling System Concerns:
Radiator leaks, thermostat failures, heater core issues.
📚 Vehicle History
Brand Heritage
Ssangyong Origins:
SsangYong Motor Company is a South Korean manufacturer, known for its SUVs and trucks. Founded as Ha Dong-hwan Motor Company, it has had various ownerships throughout its history, including a period with Mercedes-Benz technology sharing.
Model Evolution
Korando Lineage:
The Korando nameplate has a long history, originally dating back to the licensed production of the Jeep CJ-7 in the 1980s. The 1997-2000 model represents a significant redesign and modernization.
Production
Manufacturing Location:
South Korea.
Design Influence:
The design for this generation reportedly featured input or technology from Mercedes-Benz, particularly in powertrain options.
🏆 Awards & Recognition
Recognitions
Brand Awards:
SsangYong vehicles have historically been recognized for their robust construction and off-road capability rather than luxury or advanced technology awards.
Ratings
Consumer Reports Historical:
Consumer reliability ratings for SsangYong vehicles of this era were often mixed, with some models performing better than others. Specific ratings for the Korando would vary by year and market.
Certifications
Certification Standards:
Manual adheres to industry standards for technical documentation clarity and accuracy, ensuring it's a reliable resource for repair professionals.
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