🏷️ Basic Information Identification Make: SsangYong Model: Korando Generation: First Generation (CJ Series) Production Years Covered: 1997, 1998, 1999, 2000 Body Styles Covered: All styles 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and professional mechanics. Value Proposition: Provides dealer-level repair and maintenance information at an affordable price. Competitive Analysis Competitors: Generic aftermarket repair guides, other digital manual providers. Unique Selling Points: Completeness (3000 pages), searchability, official workshop quality, instant download. Key Features Completeness: 100% complete and intact, no missing or corrupt pages. Accessibility: Instant download, compatible with all major operating systems. Usability: Printable pages for workshop use, detailed illustrations, and numbered instructions. 📋 Manual Details Coverage Coverage Areas: Engine, Transmission, Drivetrain, Suspension, Brakes, Steering, Electrical System, Body, Interior, Climate Control, Emission Control, Safety Systems Page Count Page Count: 3000 Manual Type Manual Type: Factory Workshop Service & Repair Manual Language Language: English Format Format: Searchable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, and overhaul procedures for engine mechanical components. Engine Control System: Diagnosis and repair of engine control units, sensors, and actuators. Cooling System: Radiator, water pump, thermostat, cooling fan system, hoses, and coolant specifications. Fuel System: Fuel pump, injectors, fuel filter, fuel tank, and fuel pressure diagnosis. Ignition System: Spark plugs, ignition coils, distributors (if applicable), and ignition timing. Emission Control Systems: Catalytic converter, oxygen sensors, EGR system, and charcoal canister. Transmission Manual: Service, repair, and overhaul of manual transmissions, including clutch system components. Transmission Automatic: Diagnosis and repair of automatic transmission components, torque converter, and transmission control. Drivetrain Axles: Front and rear axle assemblies, differential cases, drive shafts, and CV joints. Suspension System Front: Control arms, ball joints, struts, coil springs, and wheel bearings. Suspension System Rear: Rear axle beam, trailing arms, shock absorbers, coil springs, and suspension bushings. Steering System: Steering column, power steering pump, rack and pinion, tie rods, and steering sensors. Brake System Front: Brake discs, calipers, pads, brake fluid, and brake booster. Brake System Rear: Brake drums or discs, shoes or pads, parking brake mechanism, and brake fluid. Wheel And Tire System: Wheel specifications, tire sizes, rotation, and alignment procedures. Electrical System Charging: Alternator, battery, charging system diagnostics. Electrical System Starting: Starter motor, starter switch, and starting system diagnosis. Lighting System: Headlights, taillights, interior lighting, and bulb replacement. Instrumentation And Gauges: Combination meter, dashboard warning lights, and gauge cluster repair. Body And Chassis: Body panel repair, rust prevention, door mechanisms, and hood/trunk operation. Interior Trim: Seat removal, door panel removal, headliner, and dashboard trim. Supplemental Restraint System: Airbag system diagnosis, sensor location, and seat belt pre-tensioners. Wiper And Washer System: Wiper motors, linkages, blades, washer pumps, and nozzles. Climate Control System: HVAC system, heater core, evaporator core, A/C compressor, and refrigerant. Power Accessories: Power windows, power door locks, power mirrors, and sunroof operation. Infotainment System: Radio receiver, speakers, and antenna systems. Procedures Included Preventive Maintenance: Scheduled maintenance, fluid changes, filter replacements, and lubrication. Routine Repairs: Brake pad replacement, belt replacement, bulb replacement, and minor component repairs. Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon faults. Major Repairs Overhauls: Engine rebuilds, transmission overhauls, and suspension component replacement. Electrical Troubleshooting: Detailed wiring diagrams, component testing, and circuit diagnosis. Body Repair: Procedures for panel alignment, dent repair, and rust remediation. Safety System Service: Airbag system checks and seat belt maintenance. Technical Depth Depth Of Information: Comprehensive, covering detailed disassemblies, step-by-step instructions, and troubleshooting. Illustrations Diagrams: Hundreds of detailed illustrations, drawings, and photos for clear guidance. Notes Cautions Warnings: Critical information, notes, cautions, and warnings integrated throughout each chapter. Diagnostic Troubleshooting Charts: Included for efficient problem identification and resolution. Torque Specifications: Detailed torque values for all critical fasteners. Clearance And Gap Specifications: Precise measurements for engine components, brakes, and other systems. 📊 Manual Specifications File Format File Format: PDF Compatibility: Works on Windows, Mac, and Linux operating systems. Print Quality Printability: All pages are printable without restriction. Searchability: Fully searchable text for quick information retrieval. Binding Type Binding Type: Digital (Single-file PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Likely offered with 2.0L and 2.3L gasoline engines (M161/M162 derived) and a 2.9L diesel engine (OM602 derived from Mercedes-Benz technology) during this period. Specific engine codes would be detailed within the manual. Performance Horsepower Torque: Refer to specific engine section in the manual for exact figures based on engine variant and tuning. Fuel System Fuel Type: Gasoline (unleaded) and Diesel, depending on engine variant. Injection System: Likely multi-point fuel injection (MPI) for gasoline engines and direct injection for diesel. 🔧 Transmission Standard Standard Transmission: Likely a 5-speed manual transmission. Optional Optional Transmission: Likely a 4-speed automatic transmission. Features Drivetrain Options: Available in 2WD and 4WD configurations. 📐 Dimensions Exterior Body Style: SUV/Off-road vehicle, typically a 3-door or 5-door configuration. Weights Curb Weight: Varies by configuration, consult...
Spark plugs, ignition coils, distributors (if applicable), and ignition timing.
Emission Control Systems:
Catalytic converter, oxygen sensors, EGR system, and charcoal canister.
Transmission Manual:
Service, repair, and overhaul of manual transmissions, including clutch system components.
Transmission Automatic:
Diagnosis and repair of automatic transmission components, torque converter, and transmission control.
Drivetrain Axles:
Front and rear axle assemblies, differential cases, drive shafts, and CV joints.
Suspension System Front:
Control arms, ball joints, struts, coil springs, and wheel bearings.
Suspension System Rear:
Rear axle beam, trailing arms, shock absorbers, coil springs, and suspension bushings.
Steering System:
Steering column, power steering pump, rack and pinion, tie rods, and steering sensors.
Brake System Front:
Brake discs, calipers, pads, brake fluid, and brake booster.
Brake System Rear:
Brake drums or discs, shoes or pads, parking brake mechanism, and brake fluid.
Wheel And Tire System:
Wheel specifications, tire sizes, rotation, and alignment procedures.
Electrical System Charging:
Alternator, battery, charging system diagnostics.
Electrical System Starting:
Starter motor, starter switch, and starting system diagnosis.
Lighting System:
Headlights, taillights, interior lighting, and bulb replacement.
Instrumentation And Gauges:
Combination meter, dashboard warning lights, and gauge cluster repair.
Body And Chassis:
Body panel repair, rust prevention, door mechanisms, and hood/trunk operation.
Interior Trim:
Seat removal, door panel removal, headliner, and dashboard trim.
Supplemental Restraint System:
Airbag system diagnosis, sensor location, and seat belt pre-tensioners.
Wiper And Washer System:
Wiper motors, linkages, blades, washer pumps, and nozzles.
Climate Control System:
HVAC system, heater core, evaporator core, A/C compressor, and refrigerant.
Power Accessories:
Power windows, power door locks, power mirrors, and sunroof operation.
Infotainment System:
Radio receiver, speakers, and antenna systems.
Procedures Included
Preventive Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and lubrication.
Routine Repairs:
Brake pad replacement, belt replacement, bulb replacement, and minor component repairs.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon faults.
Major Repairs Overhauls:
Engine rebuilds, transmission overhauls, and suspension component replacement.
Electrical Troubleshooting:
Detailed wiring diagrams, component testing, and circuit diagnosis.
Body Repair:
Procedures for panel alignment, dent repair, and rust remediation.
Safety System Service:
Airbag system checks and seat belt maintenance.
Technical Depth
Depth Of Information:
Comprehensive, covering detailed disassemblies, step-by-step instructions, and troubleshooting.
Illustrations Diagrams:
Hundreds of detailed illustrations, drawings, and photos for clear guidance.
Notes Cautions Warnings:
Critical information, notes, cautions, and warnings integrated throughout each chapter.
Diagnostic Troubleshooting Charts:
Included for efficient problem identification and resolution.
Torque Specifications:
Detailed torque values for all critical fasteners.
Clearance And Gap Specifications:
Precise measurements for engine components, brakes, and other systems.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
Works on Windows, Mac, and Linux operating systems.
Print Quality
Printability:
All pages are printable without restriction.
Searchability:
Fully searchable text for quick information retrieval.
Binding Type
Binding Type:
Digital (Single-file PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely offered with 2.0L and 2.3L gasoline engines (M161/M162 derived) and a 2.9L diesel engine (OM602 derived from Mercedes-Benz technology) during this period. Specific engine codes would be detailed within the manual.
Performance
Horsepower Torque:
Refer to specific engine section in the manual for exact figures based on engine variant and tuning.
Fuel System
Fuel Type:
Gasoline (unleaded) and Diesel, depending on engine variant.
Injection System:
Likely multi-point fuel injection (MPI) for gasoline engines and direct injection for diesel.
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed manual transmission.
Optional
Optional Transmission:
Likely a 4-speed automatic transmission.
Features
Drivetrain Options:
Available in 2WD and 4WD configurations.
📐 Dimensions
Exterior
Body Style:
SUV/Off-road vehicle, typically a 3-door or 5-door configuration.
Weights
Curb Weight:
Varies by configuration, consult manual for specific models.
🛡️ Safety Features
Ratings
Safety Standards:
Compliance with applicable automotive safety standards of the era.
Active Features
Active Safety:
Anti-lock Braking System (ABS) likely available on higher trims.
Passive Features
Passive Safety:
Seat belts, crumple zones, and potential for front airbags on later models or higher trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or single CD player, potentially with optional amplifier and upgraded speakers.
Driver Assistance
Driver Aids:
Limited driver assistance technologies typical for the era, primarily focusing on mechanical systems and basic electronic controls.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB as standard. May have power antenna.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months, refer to manual for exact schedule.
Air Filter Replacement:
Recommended every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Varies by plug type, consult manual for specific recommendations (e.g., 30,000-100,000 miles).
Fluid Specifications
Engine Oil Specification:
API SJ or SL, viscosity grade like 10W-30 or 5W-30, refer to manual for precise engine oil type and capacity.
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for color and type.
Transmission Fluid Manual:
Gear oil, likely GL-4 or GL-5, SAE 75W-90 or similar. Consult manual for type and capacity.
Transmission Fluid Automatic:
Dexron III or equivalent ATF. Consult manual for precise specification and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Consult manual for specific type.
Known Issues
Common Wear Items:
Suspension bushings, exhaust system components, clutch wear (manual transmission), and potential for rust on older vehicles.
Engine Considerations:
Early models might experience oil leaks or minor cooling system issues. Diesel engines are generally robust but require proper maintenance.
📚 Vehicle History
Brand Heritage
Brand Origins:
SsangYong Motor Company is a South Korean automobile manufacturer.
Model Evolution
Korando Lineage:
The Korando nameplate has a long history, with the CJ series representing a significant iteration designed with input and technology from Mercedes-Benz.
Production
Manufacturing Location:
South Korea.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Korando CJ series benefited from Mercedes-Benz engineering contributions, particularly in powertrain and chassis design, giving it a reputation for robustness compared to some contemporary SUVs.
Ratings
Owner Satisfaction:
Owner satisfaction often linked to its off-road capability and robust build, though perceived reliability can vary.