๐ท๏ธ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Generation Generation Code: E39 Codes Production Years Covered By Manual: 1997-2002 ๐ Introduction Market Position Segment: Executive Luxury Sedan and Wagon (Touring) Target Audience: Discerning drivers valuing performance, comfort, and advanced technology. Competitive Analysis Key Competitors: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS (JZS160), Jaguar S-Type. Bmw Advantage: Renowned for 'The Ultimate Driving Machine' ethos, offering superior handling and driver engagement. Key Features Design: Timeless design characterized by BMW's signature kidney grille and Hofmeister kink. Powertrains: Smooth inline-six and V8 engines offering a blend of power and refinement. Chassis Dynamics: Advanced suspension and steering systems contributing to exceptional ride and handling balance. Build Quality: High levels of fit and finish, characteristic of BMW's premium construction. ๐ Manual Details Coverage Areas Engine Coverage: Includes detailed information for M52, M54, and M62 engine families. Drivetrain Coverage: Covers rear-wheel drive (RWD) and xDrive (all-wheel drive) systems. Body And Chassis Coverage: Comprehensive coverage of exterior body panels, chassis, suspension, steering, and wheels. Electrical System Coverage: Detailed diagrams and troubleshooting for all electrical components, including lighting, ECUs, sensors, and comfort systems. Interior Coverage: Information on interior trim, seats, airbags, HVAC, and infotainment systems. Page Count Estimated Page Count: > 3000 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Downloadable Digital Format (PDF) ๐ Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, timing components, oil pump, cooling system. Engine Management: Fuel injection, ignition system, electronic control units (ECU), sensors (MAF, O2, crank, cam), emissions control systems (secondary air injection, EVAP). Transmission Manual: Manual gearbox overhaul, clutch, flywheel, shift mechanism, gearbox fluid changes. Transmission Automatic: Automatic transmission overhaul, torque converter, valve body, transmission fluid and filter changes, electronic transmission control. Drivetrain Components: Driveshafts, universal joints, CV joints, differential, axle shafts. Suspension Front: Struts, control arms, ball joints, bushings, anti-roll bar. Suspension Rear: Multi-link suspension, trailing arms, control arms, shock absorbers, bushings, anti-roll bar. Steering System: Power steering pump, steering rack, tie rod ends, steering column, steering angle sensor. Braking System: Brake discs, pads, calipers, brake lines, ABS control module, DSC (Dynamic Stability Control), parking brake. Wheel And Tire System: Wheel bearing replacement, tire pressure monitoring system (TPMS), wheel specifications. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator. Exhaust System: Exhaust manifold, catalytic converter, mufflers, oxygen sensors, exhaust hangers. Cooling System: Radiator, water pump, thermostat, coolant hoses, expansion tank, fan clutch/electric fan. HVAC System: Air conditioning compressor, refrigerant lines, evaporator, heater core, blower motor, climate control module. Lighting System: Headlights, taillights, interior lighting, fog lights, Xenon headlights (if equipped). Body Electrical: Power windows, power locks, remote keyless entry, door modules, trunk release, sunroof operation. Safety Systems: Airbag system components, seat belt pre-tensioners, SRS control module. Infotainment Audio: Radio/navigation system, speakers, amplifier, antenna. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, cabin, fuel), fluid checks and top-offs, spark plug replacement, brake fluid flush. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, using diagnostic tools (e.g., OBD-II). Includes DTC (Diagnostic Trouble Code) interpretation. Engine Repair: Complete engine overhaul, cylinder head gasket replacement, timing chain/belt replacement, piston ring replacement, valve seal replacement. Transmission Repair: Complete transmission overhaul, clutch replacement, torque converter replacement, valve body repair. Suspension And Steering Repair: Replacement of control arms, ball joints, tie rod ends, steering rack overhaul, wheel bearing replacement, shock/strut replacement. Brake System Repair: Brake pad and rotor replacement, brake caliper overhaul, brake line bleeding and replacement, ABS/DSC module troubleshooting. Electrical System Repair: Wiring harness repair, sensor replacement, ECU troubleshooting and replacement, module programming procedures (where applicable). Body And Trim Repair: Body panel alignment and replacement, interior trim panel removal and installation, door mechanism repair, window regulator replacement. HVAC System Repair: Refrigerant system service, compressor replacement, evaporator/heater core replacement, blower motor replacement. Diagnostic Tree Flowcharts: Flowcharts and decision trees for diagnosing specific symptoms. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds). Diagnostic Capability: Includes detailed diagnostic procedures and fault code interpretation, essential for modern vehicle repair. Torque Specifications: Precise torque values for all fasteners across all systems, critical for proper assembly. Clearances And Tolerances: Specifications for engine component clearances, valve lash adjustments, and other critical tolerances. Wiring Diagrams: Extensive and detailed electrical wiring diagrams for all vehicle systems. Component Identification: Clear identification and location of all major components and sensors. ๐ Manual Specifications File Format Type: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for hands-on use in the workshop. Print Quality Image Resolution: High-resolution images, diagrams, and illustrations for clarity. Binding Type Type: N/A (Digital download) Paper Type Type: N/A (Digital download) โ๏ธ Engine Specifications Primary Engine Engine Code Example...
Fuel injection, ignition system, electronic control units (ECU), sensors (MAF, O2, crank, cam), emissions control systems (secondary air injection, EVAP).
Step-by-step diagnostic procedures for common and uncommon issues, using diagnostic tools (e.g., OBD-II). Includes DTC (Diagnostic Trouble Code) interpretation.
Engine Repair:
Complete engine overhaul, cylinder head gasket replacement, timing chain/belt replacement, piston ring replacement, valve seal replacement.