Daewoo Lanos 1997-2002 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Daewoo Model: Lanos Chassis Code: T100 Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Codes Engine Codes: A15SMS, A16DMS ๐ Introduction Market Position Segment: Subcompact/Compact car Target Audience: First-time car buyers, budget-conscious consumers, developing markets Competitive Analysis Key Competitors: Chevrolet Aveo (later models), Ford Fiesta, Opel/Vauxhall Corsa, Hyundai Accent, Kia Rio Key Features Design Philosophy: Affordable, practical, and simple to operate and maintain Body Styles: Offered as a hatchback (3-door and 5-door) and a sedan ๐ Manual Details Coverage Areas Coverage Scope: Complete official factory service repair Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but implies extensive content) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures, component testing, specifications Engine Management: Fuel injection, ignition system diagnostics, emissions controls Transmission Manual: Repair, disassembly, and reassembly of manual gearboxes Transmission Automatic: Diagnostics and repair procedures for automatic transmissions (if applicable to specific models covered) Suspension System: Front and rear suspension component diagnosis and replacement Steering System: Power steering system repair, steering column, linkage Brake System: Hydraulic system, ABS (if equipped), disc and drum brake servicing Cooling System: Radiator, thermostat, water pump, fan diagnostics Fuel System: Fuel pump, injectors, fuel tank, lines, pressure testing Electrical System: Wiring diagrams, component testing, charging system, starting system Lighting System: Headlights, taillights, interior lighting diagnostics HVAC System: Air conditioning, heating, ventilation system repair and servicing Body And Chassis: Exterior panel repair, interior trim, chassis components Restraints System: Airbag system diagnosis and service precautions Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, fluid checks Troubleshooting Guides: Systematic diagnostic flowcharts for common problems Repair Procedures: Step-by-step instructions for component replacement and repair Diagnostic Procedures: Fault code interpretation, sensor testing, circuit analysis Torque Specifications: Essential torque values for critical fasteners Wiring Diagrams: Comprehensive electrical schematics for all systems Special Tools: Identification and usage of specialized tools required for repairs Technical Depth Depth Of Coverage: Comprehensive (suitable for professional technicians and advanced DIY enthusiasts) Diagnostic Capability: Advanced diagnostics, including sensor data analysis and electrical circuit tracing Rebuild Procedures: Detailed instructions for engine and transmission rebuilds ๐ Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (designed for home or shop printing) Image Resolution: High-resolution images and diagrams for clarity Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) โ๏ธ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, SOHC (Single Overhead Camshaft) / DOHC (Double Overhead Camshaft) Displacement 1.5L: 1498 cc (1.5 Liters) Displacement 1.6L: 1598 cc (1.6 Liters) Performance Horsepower 1.5L: Approx. 85-90 PS (63-66 kW) Torque 1.5L: Approx. 125-130 Nm Horsepower 1.6L: Approx. 94-105 PS (69-77 kW) Torque 1.6L: Approx. 135-145 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline ๐ง Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Transmission Fluid Type: Dexron III or equivalent (for Automatic) ๐ Dimensions Exterior Length Sedan: Approx. 4310 mm Length Hatchback: Approx. 3995 mm Width: Approx. 1690 mm Height: Approx. 1430 mm Weights Curb Weight: Approx. 1050-1150 kg (depending on body style and equipment) Gross Vehicle Weight Rating: Approx. 1500-1600 kg ๐ก๏ธ Safety Features Ratings Crash Test Results: Varied significantly by market and testing agency; generally considered basic for its era. Active Features ABS: Optional Anti-lock Braking System (ABS) available on higher trims/later models. Traction Control: Not typically available. Passive Features Airbags: Driver and passenger airbags standard on most models, with some early or base models potentially lacking a passenger airbag. Seatbelts: Three-point seatbelts with pretensioners in the front. ๐ก Technology Features Infotainment Radio System: Basic AM/FM radio with cassette or CD player, often with 2 or 4 speakers. Display: Simple digital or analog displays for clock, radio. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Connectivity Options: Limited to basic auxiliary input on some later models; no integrated Bluetooth or USB typically. ๐ง Maintenance Service Intervals Oil Change Interval: Every 7,500 to 10,000 miles or 6-12 months, whichever comes first. Air Filter Replacement: Every 15,000 to 20,000 miles. Spark Plug Replacement: Every 30,000 to 40,000 miles (depending on plug type). Fluid Specifications Engine Oil Type: API SJ/SL, SAE 10W-40 or 10W-30 (check owner's manual for specific viscosity based on climate). Engine Oil Capacity: Approx. 4.0 - 4.5 liters (including filter) Coolant Type: Ethylene Glycol based coolant (e.g., Dexcool compatible or specific GM/Daewoo coolant) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine Idling Problems: Can be caused by dirty throttle body, faulty idle air control (IAC) valve, or vacuum leaks. Transmission Issues: Manual transmissions can experience clutch wear; automatics may develop shifting problems if fluid is neglected. Electrical Quirks: Corrosion on connectors, intermittent power to accessories, power window...
Approx. 1050-1150 kg (depending on body style and equipment)
Gross Vehicle Weight Rating:
Approx. 1500-1600 kg
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Varied significantly by market and testing agency; generally considered basic for its era.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims/later models.
Traction Control:
Not typically available.
Passive Features
Airbags:
Driver and passenger airbags standard on most models, with some early or base models potentially lacking a passenger airbag.
Seatbelts:
Three-point seatbelts with pretensioners in the front.
๐ก Technology Features
Infotainment
Radio System:
Basic AM/FM radio with cassette or CD player, often with 2 or 4 speakers.
Display:
Simple digital or analog displays for clock, radio.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Connectivity Options:
Limited to basic auxiliary input on some later models; no integrated Bluetooth or USB typically.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 15,000 to 20,000 miles.
Spark Plug Replacement:
Every 30,000 to 40,000 miles (depending on plug type).
Fluid Specifications
Engine Oil Type:
API SJ/SL, SAE 10W-40 or 10W-30 (check owner's manual for specific viscosity based on climate).
Engine Oil Capacity:
Approx. 4.0 - 4.5 liters (including filter)
Coolant Type:
Ethylene Glycol based coolant (e.g., Dexcool compatible or specific GM/Daewoo coolant)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Idling Problems:
Can be caused by dirty throttle body, faulty idle air control (IAC) valve, or vacuum leaks.
Transmission Issues:
Manual transmissions can experience clutch wear; automatics may develop shifting problems if fluid is neglected.
Electrical Quirks:
Corrosion on connectors, intermittent power to accessories, power window failures can occur.
Rust Corrosion:
Common in areas exposed to salt and moisture, particularly on wheel arches, sills, and underbody.
๐ Vehicle History
Brand Heritage
Parent Company:
Daewoo Motor Co., Ltd. (South Korea)
Model Evolution
Development:
Developed from the Daewoo Nexia (which itself was based on the Opel Kadett E), aiming for a more modern design and improved platform. Often associated with GM design input.
Generation Code:
T100
Production
Manufacturing Locations:
Primarily South Korea, also produced in Poland (FSO) and Vietnam.
Production Period:
1997-2004 (with 1997-2002 being the primary focus of this manual).
๐ Awards & Recognition
Recognitions
Safety Awards:
No significant widespread safety awards or top ratings from major consumer safety organizations are typically associated with the Lanos during this period.
Ratings
Consumer Reviews:
Mixed. Praised for affordability and basic functionality, criticized for build quality, refinement, and safety compared to established competitors.