🏷️ Basic Information Identification Make: Mazda Model: 626 Station Wagon Generation: GF/GW (1991-2002) Covered Years: 1997, 1998, 1999, 2000, 2001, 2002 Codes Chassis Codes: GW 👋 Introduction Market Position Segment: Mid-size station wagon Target Audience: Families, individuals seeking practical and reliable transportation Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Mondeo, Volkswagen Passat Key Features Vehicle Strengths: Reliability, comfortable ride, practical cargo space, fuel efficiency (for its class) Manual Utility: Designed for professional technicians, offering the depth required for all repair and maintenance tasks. 📋 Manual Details Coverage Areas Primary Coverage: Workshop service and repair Specific Models Covered: Mazda 626 Station Wagon (all trims) Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system Engine Performance: Fuel injection, ignition system, emission control systems, engine diagnostics Transmission Manual: Manual transmission disassembly, assembly, clutch system, shift linkage Transmission Automatic: Automatic transmission (FS-EX, FS-EX5) diagnosis, repair, fluid service, torque converter Drivetrain: Front-wheel drive, CV joints, drive axles, differential Suspension: Front and rear suspension components, struts, shocks, springs, control arms, alignment specifications Steering: Power steering system, steering rack, column, universal joints Brakes: Front and rear brake systems (disc and drum), ABS (Anti-lock Braking System), hydraulic components, parking brake Electrical System: Battery, charging system, starting system, lighting system, horn, wipers, power accessories Engine Control Electronics: ECU (Engine Control Unit), sensors (MAF, O2, TPS, Crankshaft Position), actuators, diagnostic trouble codes (DTCs), wiring diagrams Body And Frame: Body panel removal and installation, interior trim, exterior trim, glass, doors, hood, tailgate, chassis structure HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Safety Systems: Airbag system components and servicing (SRS) Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks and changes, belt inspections, spark plug replacement Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides Repair And Rebuild: Step-by-step instructions for component removal, repair, and reinstallation Diagnostics: OBD-II (On-Board Diagnostics II) code retrieval and interpretation, sensor testing Specifications And Tolerances: Torque specifications, clearances, alignment angles, measurements Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Quality: High-resolution scans, clear diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (2.0L DOHC) Engine Type: Inline-4, Naturally Aspirated, DOHC, 16-valve Displacement: 1991 cc (2.0 Liters) Performance Horsepower: Approx. 118-130 hp (varies slightly by market and year) Torque: Approx. 125-135 lb-ft (varies slightly by market and year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / MPI (Multi-Point Injection) Fuel Type: Unleaded gasoline Cooling System Coolant Type: Ethylene Glycol-based antifreeze (Mazda's recommended mixture) 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Optional Transmission Type Opt: 4-speed Automatic (FS-EX, FS-EX5) Features Automatic Features: Electronically controlled with lock-up torque converter Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 (check manual for specific viscosity) Automatic Transmission Fluid: Mazda ATF-MV or equivalent Dexron III/Mercon 📐 Dimensions Exterior Length: Approx. 4715 mm (185.6 inches) Width: Approx. 1765 mm (69.5 inches) Height: Approx. 1470 mm (57.9 inches) Wheelbase: Approx. 2615 mm (103.0 inches) Cargo Cargo Volume: Approx. 35.7 - 58.1 cu ft (rear seats up/down) Weights Curb Weight: Approx. 1400-1500 kg (3086-3307 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated for this generation/specific model year in all markets. Generally considered safe for its era. Active Features ABS: Optional/Standard on higher trims Passive Features Airbags: Driver and passenger front airbags (standard/optional depending on market and trim) Seatbelts: Three-point seatbelts with pretensioners (front) 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player and/or cassette tape. Optional premium sound systems. Climate Control: Manual or automatic climate control (depending on trim level). Driver Assistance Cruise Control: Standard or optional depending on trim. Connectivity Auxiliary Input: Not typically standard; aftermarket solutions required for modern device connectivity. 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles or 6-12 months, whichever comes first. Air Filter: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Spark Plugs: Replace approximately every 60,000-100,000 miles (depending on plug type: standard or iridium). Fluid Specifications Engine Oil Capacity: Approx. 4.2 - 4.5 Liters (4.4 - 4.8 Quarts) with filter (for 2.0L engine) Engine Oil Type: API SL/SM/SN, SAE 5W-30 or 10W-30 (check manual for climate-specific recommendations) Coolant Capacity: Approx. 6.0 - 6.5 Liters (6.3 - 6.9 Quarts) Known Issues Common Problems: Oil leaks (valve cover gasket, oil pan gasket), suspension wear (bushings, ball joints), catalytic converter failure, ABS sensor issues, transmission shift solenoids (automatic transmission). Preventative Measures: Regular fluid changes,...