🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Generation: Third Generation (K60/K70) Codes Chassis Code Range: K62T, K63T, K64T, K66T, K72T, K73T, K74T, K75T, K76T, K77T Engine Code Range: 4D56, 4M40, 4D56T, 4M41, 6G72, 6G74 👋 Introduction Market Position Segment: Compact Pickup Truck / Utility Vehicle Target Audience: Owners and independent repair shops performing maintenance and repairs on the Mitsubishi L200 (Triton in some markets) Competitive Analysis Key Competitors: Toyota Hilux, Nissan Frontier/Navara, Ford Ranger, Isuzu D-Max Key Features Vehicle Strengths: Durability, reliability, off-road capability, practicality, robust chassis and powertrain options Manual Value Proposition: Provides factory-level repair and maintenance information, enabling accurate diagnostics and procedures, saving money on specialized dealer services 📋 Manual Details Coverage Areas Regions Covered: Global (with specific regional variations noted where applicable) Page Count Total Pages: Estimated 1500-2500+ pages (depending on specific binder/format) Manual Type Type: Factory Workshop Manual / Service Manual Language Language: English Format Format: Likely PDF, potentially available in printed binders 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection, lubrication, cooling, exhaust, engine management (ECU, sensors), transmission (manual and automatic), transfer case, driveline, axles, differentials Chassis And Body: Frame, suspension (front and rear), steering, brakes (hydraulic, ABS), wheels, tires, body panels, doors, glass, interior trim, exterior trim, chassis components Electrical: Battery, charging system, starting system, ignition system, lighting (headlights, taillights, interior), instrumentation, wipers, horn, power accessories (windows, locks), HVAC controls, ECU wiring diagrams, fuse/relay locations, diagnostic connector Procedures Included Maintenance: Routine checks, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake pad inspection and replacement, tire rotation Repair And Overhaul: Engine overhaul, cylinder head removal and installation, piston and connecting rod service, crankshaft service, transmission overhaul, clutch replacement, brake system repair, suspension component replacement, steering system repair, electrical component troubleshooting and replacement, body panel repair and replacement Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit testing, mechanical component testing, fuel system diagnostics, emissions system diagnostics Specifications And Data: Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic parameters, component testing data Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures 📊 Manual Specifications File Format Digital Format: PDF (Searchable text, hyperlinked chapters often included) Print Quality Print Quality: High-resolution scans of original factory documents, ensuring clarity of diagrams and text Binding Type Binding: For printed versions: Professional binding, often in multiple binders for organization (e.g., Engine, Chassis, Electrical) Paper Type Paper Type: For printed versions: Durable paper stock suitable for workshop environments, often gloss or semi-gloss finish for diagrams ⚙️ Engine Specifications Primary Engine Engine 1 Code: 4D56 Engine 1 Type: 2.5L (2477cc) SOHC Inline-4 Turbocharged Diesel Engine 1 Bore X Stroke: 91.1 mm x 95.0 mm Engine 1 Compression Ratio: 21.0:1 Engine 1 Power Output: Approx. 95-116 HP (depending on specific variant and market) Engine 1 Torque Output: Approx. 150-177 lb-ft (depending on specific variant and market) Secondary Engine Engine 2 Code: 4M40 Engine 2 Type: 2.8L (2835cc) SOHC Inline-4 Turbocharged Diesel (Direct Injection) Engine 2 Bore X Stroke: 95.0 mm x 100.0 mm Engine 2 Compression Ratio: 20.0:1 Engine 2 Power Output: Approx. 103 HP @ 4000 rpm Engine 2 Torque Output: Approx. 177 lb-ft @ 2000 rpm Other Engines Gasoline Options: 3.0L V6 (6G72), 3.5L V6 (6G74) - Less common in some markets for this generation Fuel System Diesel Injection: Indirect Injection (4D56) or Direct Injection (4M40), Mechanical or Electronic Fuel Injection Gasoline Injection: MPI (Multi-Point Injection) 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Optional Transmission Type 2: 4-Speed Automatic (with lock-up torque converter) Features Drivetrain: RWD (Rear-Wheel Drive) or 4WD (Four-Wheel Drive) with manual or electronic transfer case engagement Transfer Case Options: 2-speed transfer case with high and low range (part-time 4WD system) 📐 Dimensions Exterior Overall Length: Varies by body style (Single Cab, Double Cab, Chassis Cab), approximately 4,655 - 5,000 mm Overall Width: Approx. 1,750 - 1,775 mm Overall Height: Approx. 1,650 - 1,715 mm Wheelbase Wheelbase Range: Approx. 2,950 - 3,000 mm Cargo Bed Length: Varies by configuration, typically around 1800 mm to 2000 mm Weights Curb Weight: Approx. 1,700 - 2,000 kg Gross Vehicle Weight Rating Gvw: Varies by configuration, often in the 2,500 - 3,000 kg range 🛡️ Safety Features Ratings Crash Test Results: Limited official ratings available for this generation from major agencies like NHTSA or Euro NCAP; generally considered robust for its class Active Features Braking System: Front disc brakes, rear drum brakes; ABS (Anti-lock Braking System) available on higher trims or as an option Traction Control: Generally not available on this generation Passive Features Airbags: Driver airbag standard on most models; passenger airbag optional or standard on higher trims Seatbelts: 3-point seatbelts with pretensioners (front) Body Structure: Reinforced safety cabin, side impact beams 💡 Technology Features Infotainment Audio System:...
Routine checks, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake pad inspection and replacement, tire rotation
Repair And Overhaul:
Engine overhaul, cylinder head removal and installation, piston and connecting rod service, crankshaft service, transmission overhaul, clutch replacement, brake system repair, suspension component replacement, steering system repair, electrical component troubleshooting and replacement, body panel repair and replacement
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit testing, mechanical component testing, fuel system diagnostics, emissions system diagnostics
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable text, hyperlinked chapters often included)
Print Quality
Print Quality:
High-resolution scans of original factory documents, ensuring clarity of diagrams and text
Binding Type
Binding:
For printed versions: Professional binding, often in multiple binders for organization (e.g., Engine, Chassis, Electrical)
Paper Type
Paper Type:
For printed versions: Durable paper stock suitable for workshop environments, often gloss or semi-gloss finish for diagrams
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
4D56
Engine 1 Type:
2.5L (2477cc) SOHC Inline-4 Turbocharged Diesel
Engine 1 Bore X Stroke:
91.1 mm x 95.0 mm
Engine 1 Compression Ratio:
21.0:1
Engine 1 Power Output:
Approx. 95-116 HP (depending on specific variant and market)
Engine 1 Torque Output:
Approx. 150-177 lb-ft (depending on specific variant and market)
3.0L V6 (6G72), 3.5L V6 (6G74) - Less common in some markets for this generation
Fuel System
Diesel Injection:
Indirect Injection (4D56) or Direct Injection (4M40), Mechanical or Electronic Fuel Injection
Gasoline Injection:
MPI (Multi-Point Injection)
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual
Optional
Transmission Type 2:
4-Speed Automatic (with lock-up torque converter)
Features
Drivetrain:
RWD (Rear-Wheel Drive) or 4WD (Four-Wheel Drive) with manual or electronic transfer case engagement
Transfer Case Options:
2-speed transfer case with high and low range (part-time 4WD system)
📐 Dimensions
Exterior
Overall Length:
Varies by body style (Single Cab, Double Cab, Chassis Cab), approximately 4,655 - 5,000 mm
Overall Width:
Approx. 1,750 - 1,775 mm
Overall Height:
Approx. 1,650 - 1,715 mm
Wheelbase
Wheelbase Range:
Approx. 2,950 - 3,000 mm
Cargo
Bed Length:
Varies by configuration, typically around 1800 mm to 2000 mm
Weights
Curb Weight:
Approx. 1,700 - 2,000 kg
Gross Vehicle Weight Rating Gvw:
Varies by configuration, often in the 2,500 - 3,000 kg range
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official ratings available for this generation from major agencies like NHTSA or Euro NCAP; generally considered robust for its class
Active Features
Braking System:
Front disc brakes, rear drum brakes; ABS (Anti-lock Braking System) available on higher trims or as an option
Traction Control:
Generally not available on this generation
Passive Features
Airbags:
Driver airbag standard on most models; passenger airbag optional or standard on higher trims
Seatbelts:
3-point seatbelts with pretensioners (front)
Body Structure:
Reinforced safety cabin, side impact beams
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or single-CD player; optional upgraded sound systems with more speakers.
Display:
Minimal display for radio and climate controls; no integrated navigation or advanced touchscreens.
Driver Assistance
ABS:
Available on select models/trims, providing enhanced braking control.
Cruise Control:
Available on higher trim levels or as an option.
Connectivity
Auxiliary Ports:
No factory-integrated USB or Bluetooth connectivity on most models; aftermarket solutions are common.
Other Features
HVAC:
Manual air conditioning and heating systems, often with rotary controls.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically every 5,000 - 10,000 km or 3-6 months (refer to manual for specific engine variant and oil used)
Air Filter Replacement Diesel:
Every 15,000 - 30,000 km or annually, or more frequently in dusty conditions
Fuel Filter Replacement Diesel:
Every 20,000 - 40,000 km
Timing Belt Replacement:
Not applicable for diesel engines (usually chain or gear driven); gasoline engines (6G72/6G74) typically have timing belts requiring replacement every 90,000 - 100,000 km or 5-7 years.
Fluid Specifications
Engine Oil Diesel:
API CD/CE or higher, viscosity typically 10W-30 or 15W-40 (check manual for specific engine and ambient temperatures)
Engine Oil Gasoline:
API SG/SH or higher, SAE 10W-30 or 10W-40
Coolant:
Ethylene glycol based antifreeze (e.g., Mitsubishi Super Long Life Coolant or equivalent), typically a 50/50 mix with distilled water
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check specific transmission type)
Transmission Fluid Automatic:
Dexron III or equivalent (e.g., ATF SP-II M)
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron III or equivalent
Known Issues
Diesel Engine Issues:
Potential for injector pump issues (especially on older indirect injection systems), glow plug failure, turbocharger wear, and EGR valve clogging. Water in fuel can damage injection system.
Transmission Issues:
Wear in manual transmission synchros, potential for clutch wear. Automatic transmission can suffer from torque converter shudder or wear.
Suspension And Driveline Issues:
Ball joint wear, U-joint wear, differential bearing noise, leaf spring fatigue (especially under heavy load).
Electrical Issues:
Corrosion on electrical connectors, alternator or starter motor failure, issues with power window regulators or central locking.
Body And Chassis Issues:
Rust formation on frame and body panels, particularly in areas with exposure to salt and moisture.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck History:
Mitsubishi has a long-standing history in producing rugged and reliable pickup trucks, with the L200/Triton lineage dating back to the 1970s.
Model Evolution
Third Generation Introduction:
Launched in 1996 (for the 1997 model year), replacing the second generation. Characterized by a more aerodynamic and car-like styling for its era.
Body Styles:
Available in Single Cab, Club Cab (Extended Cab), and Double Cab configurations, with various bed lengths.
Facelifts:
Received minor styling updates and powertrain enhancements during its production run.
Production
Production Period:
1997-2005/2006 (depending on market and specific model variant)
Manufacturing Locations:
Primarily Japan, but also produced in various overseas plants under license or as part of global production strategy.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 1997-2002 L200 might be limited in major global publications, the model has consistently been recognized in various markets for its durability, value, and off-road prowess in its segment.
Ratings
Reliability Ratings:
Generally considered a reliable vehicle, particularly the diesel variants, though prone to age-related wear and potential corrosion.
Certifications
Emissions Compliance:
Meets emissions standards for its respective model years and markets; manual provides specific diagnostic and repair procedures to maintain compliance.