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1997-2002 Subaru Forester Factory Service Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Subaru Model: Forester Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Codes Chassis Code: SF/SG (SF for 1997-2002, early SG for 2003 model year transition) ๐Ÿ‘‹ Introduction Market Position Segment: Compact Crossover SUV / Sport Utility Vehicle Target Audience: Families and individuals seeking an all-wheel-drive capable, versatile vehicle for both everyday commuting and light outdoor adventures. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra (early models), Mazda Tribute. Key Features All Wheel Drive: Standard Symmetrical All-Wheel Drive system, a key differentiator in its segment, offering enhanced traction and stability in various weather conditions. Ground Clearance: Higher ground clearance than many competitors, contributing to its light off-road capability and improved visibility. Practicality: Spacious interior for its class, versatile cargo management system (e.g., dual-mode tailgate, optional cargo nets), and comfortable ride quality. ๐Ÿ“‹ Manual Details Coverage Areas Manual Scope: Comprehensive factory service and workshop repair manual Geographical Coverage: Global (specifications adapted to regional markets where applicable) Page Count Estimated Page Count: 1500+ (typical for full factory service manuals of this era) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital Download (implied by 'FREE DOWNLOAD!!!') ๐Ÿ“– Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul procedures for all engine variants, including timing belt replacement, head gasket repair, fuel injection system diagnostics, emissions control systems, and cooling system service. Transmission: Repair and maintenance for both automatic (4EAT) and manual transmissions, including clutch service, torque converter diagnostics, shift solenoid testing, and fluid specifications. All-Wheel Drive (AWD) system and viscous center differential service. Drivetrain: Front and rear differential service, driveshaft and CV joint inspection and replacement, wheel bearing service, and driveline component troubleshooting. Suspension: Front and rear suspension component replacement (struts, shocks, control arms, ball joints, bushings), wheel alignment specifications, and troubleshooting of suspension noise and handling issues. Brakes: Front and rear brake system diagnostics, pad and rotor replacement, caliper overhaul, master cylinder service, ABS system troubleshooting, and brake fluid specifications. Steering: Power steering system diagnosis and repair, steering rack replacement, tie rod end service, and steering column components. Electrical: Comprehensive wiring diagrams, fuse and relay identification, starter and alternator testing, battery diagnostics, lighting system service, power windows, locks, mirrors, and accessory systems. HVAC: Air conditioning system diagnosis and repair, refrigerant service, heater core replacement, blower motor testing, and climate control system troubleshooting. Body: Exterior panel repair, door mechanism service, window regulator replacement, bumper removal and installation, hood and tailgate adjustment, and body trim component replacement. Interior: Seat removal and installation, dashboard component service, instrument cluster repair, center console disassembly, and interior trim panel replacement. Safety Systems: Airbag system diagnostic procedures and component replacement, seatbelt inspection and service. Procedures Included Maintenance: Scheduled maintenance tasks including oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, and brake inspections. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon vehicle problems, including fault code interpretation and symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for virtually all vehicle components, from minor adjustments to major component overhauls and replacements. Diagnostics: Detailed diagnostic trees, circuit diagrams, sensor testing procedures, and on-board diagnostic (OBD-II) information relevant to the applicable model years. Technical Specifications: Torque specifications, clearances, tolerances, component identification, and diagnostic parameter data. Technical Depth Depth: Complete factory-level technical information, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complex engine rebuilds and electrical system diagnostics. ๐Ÿ“Š Manual Specifications File Format File Type: Likely PDF (common for digital service manuals) Searchability: High (assuming OCR or native text PDF) Printability: High (designed for printability) Print Quality Image Resolution: High (typically 300 DPI or higher for diagrams and photos) Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Code And Type: EJ251/EJ253 (2.5L Naturally Aspirated SOHC Flat-4/Boxer) Displacement: 2457 cc (2.5 Liters) Performance Horsepower: 165-170 hp @ 5600-6000 rpm (depending on year and specific engine variant) Torque: 162-166 lb-ft @ 4000 rpm (depending on year and specific engine variant) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Features Configuration: Horizontally opposed (Boxer), SOHC (Single Overhead Camshaft) with 4 valves per cylinder Timing Drive: Timing Belt (critical maintenance item requiring periodic replacement) ๐Ÿ”ง Transmission Standard Transmission Type Std: 4-Speed Automatic Transmission (4EAT) with All-Wheel Drive Optional Transmission Type Opt: 5-Speed Manual Transmission with All-Wheel Drive Features AWD System: Subaru's Symmetrical All-Wheel Drive system, which typically features a viscous coupling center differential and a planetary gear center differential in automatic models. Fluid Specs Automatic Transmission Fluid: Subaru ATF-HP or equivalent DEXRON III/Mercon (refer to manual for exact specification and change intervals). Manual Transmission Fluid: Subaru EXTRA S-GL Type 2 (75W-90) or equivalent API GL-5. ๐Ÿ“ Dimensions Exterior...
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1997-2002 Subaru Forester Factory Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Subaru
Model:
Forester
Model Years Covered:
1997, 1998, 1999, 2000, 2001, 2002
Codes
Chassis Code:
SF/SG (SF for 1997-2002, early SG for 2003 model year transition)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact Crossover SUV / Sport Utility Vehicle
Target Audience:
Families and individuals seeking an all-wheel-drive capable, versatile vehicle for both everyday commuting and light outdoor adventures.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra (early models), Mazda Tribute.
Key Features
All Wheel Drive:
Standard Symmetrical All-Wheel Drive system, a key differentiator in its segment, offering enhanced traction and stability in various weather conditions.
Ground Clearance:
Higher ground clearance than many competitors, contributing to its light off-road capability and improved visibility.
Practicality:
Spacious interior for its class, versatile cargo management system (e.g., dual-mode tailgate, optional cargo nets), and comfortable ride quality.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Scope:
Comprehensive factory service and workshop repair manual
Geographical Coverage:
Global (specifications adapted to regional markets where applicable)
Page Count
Estimated Page Count:
1500+ (typical for full factory service manuals of this era)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (implied by 'FREE DOWNLOAD!!!')
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul procedures for all engine variants, including timing belt replacement, head gasket repair, fuel injection system diagnostics, emissions control systems, and cooling system service.
Transmission:
Repair and maintenance for both automatic (4EAT) and manual transmissions, including clutch service, torque converter diagnostics, shift solenoid testing, and fluid specifications. All-Wheel Drive (AWD) system and viscous center differential service.
Drivetrain:
Front and rear differential service, driveshaft and CV joint inspection and replacement, wheel bearing service, and driveline component troubleshooting.
Suspension:
Front and rear suspension component replacement (struts, shocks, control arms, ball joints, bushings), wheel alignment specifications, and troubleshooting of suspension noise and handling issues.
Brakes:
Front and rear brake system diagnostics, pad and rotor replacement, caliper overhaul, master cylinder service, ABS system troubleshooting, and brake fluid specifications.
Steering:
Power steering system diagnosis and repair, steering rack replacement, tie rod end service, and steering column components.
Electrical:
Comprehensive wiring diagrams, fuse and relay identification, starter and alternator testing, battery diagnostics, lighting system service, power windows, locks, mirrors, and accessory systems.
HVAC:
Air conditioning system diagnosis and repair, refrigerant service, heater core replacement, blower motor testing, and climate control system troubleshooting.
Body:
Exterior panel repair, door mechanism service, window regulator replacement, bumper removal and installation, hood and tailgate adjustment, and body trim component replacement.
Interior:
Seat removal and installation, dashboard component service, instrument cluster repair, center console disassembly, and interior trim panel replacement.
Safety Systems:
Airbag system diagnostic procedures and component replacement, seatbelt inspection and service.
Procedures Included
Maintenance:
Scheduled maintenance tasks including oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, and brake inspections.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon vehicle problems, including fault code interpretation and symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for virtually all vehicle components, from minor adjustments to major component overhauls and replacements.
Diagnostics:
Detailed diagnostic trees, circuit diagrams, sensor testing procedures, and on-board diagnostic (OBD-II) information relevant to the applicable model years.
Technical Specifications:
Torque specifications, clearances, tolerances, component identification, and diagnostic parameter data.
Technical Depth
Depth:
Complete factory-level technical information, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complex engine rebuilds and electrical system diagnostics.
๐Ÿ“Š Manual Specifications
File Format
File Type:
Likely PDF (common for digital service manuals)
Searchability:
High (assuming OCR or native text PDF)
Printability:
High (designed for printability)
Print Quality
Image Resolution:
High (typically 300 DPI or higher for diagrams and photos)
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code And Type:
EJ251/EJ253 (2.5L Naturally Aspirated SOHC Flat-4/Boxer)
Displacement:
2457 cc (2.5 Liters)
Performance
Horsepower:
165-170 hp @ 5600-6000 rpm (depending on year and specific engine variant)
Torque:
162-166 lb-ft @ 4000 rpm (depending on year and specific engine variant)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Features
Configuration:
Horizontally opposed (Boxer), SOHC (Single Overhead Camshaft) with 4 valves per cylinder
Timing Drive:
Timing Belt (critical maintenance item requiring periodic replacement)
๐Ÿ”ง Transmission
Standard
Transmission Type Std:
4-Speed Automatic Transmission (4EAT) with All-Wheel Drive
Optional
Transmission Type Opt:
5-Speed Manual Transmission with All-Wheel Drive
Features
AWD System:
Subaru's Symmetrical All-Wheel Drive system, which typically features a viscous coupling center differential and a planetary gear center differential in automatic models.
Fluid Specs
Automatic Transmission Fluid:
Subaru ATF-HP or equivalent DEXRON III/Mercon (refer to manual for exact specification and change intervals).
Manual Transmission Fluid:
Subaru EXTRA S-GL Type 2 (75W-90) or equivalent API GL-5.
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 175.0 inches (4445 mm)
Width:
Approx. 67.9 inches (1725 mm)
Height:
Approx. 63.2 inches (1605 mm)
Wheelbase:
Approx. 103.0 inches (2616 mm)
Ground Clearance:
Approx. 7.5 - 8.0 inches (190-203 mm)
Cargo
Cargo Volume Seats Up:
Approx. 31.5 cu ft (900 L)
Cargo Volume Seats Down:
Approx. 67.5 cu ft (1911 L)
Weights
Curb Weight:
Approx. 3100 - 3300 lbs (1406 - 1497 kg)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact:
4-star (driver and passenger) for 1997-2002 models (as per historical NHTSA data for similar era vehicles).
IIHS Side Impact:
Good (for models equipped with side airbags, which were optional/later availability).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most trims, especially for 1998 and later models.
AWD:
Symmetrical All-Wheel Drive system provides significant traction and stability enhancement, acting as a primary safety feature.
Passive Features
Airbags:
Dual front airbags standard. Side curtain airbags and side airbags became available on higher trims or later model years.
Seatbelts:
Three-point seatbelts in all seating positions, with pretensioners and load limiters for front occupants.
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) or ISOFIX compatible seating system on rear seats (availability and design may vary by year).
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player or cassette tape deck. Optional premium audio systems were available.
Display:
Basic analog gauges for speed, RPM, fuel, and temperature. Digital clock. No integrated infotainment screens or navigation in this generation.
Driver Assistance
Cruise Control:
Available as an option or standard on higher trims, providing enhanced long-distance driving comfort.
All Wheel Drive:
The Symmetrical AWD system is the primary technological feature enhancing driver control and safety.
Connectivity
Aux Input:
Not standard. Aftermarket solutions or FM transmitters were common for connecting external audio sources.
๐Ÿ”ง Maintenance
Service Intervals
Oil And Filter Change:
Every 3,750 miles (6,000 km) or 3.75 months, or 7,500 miles (12,000 km) or 7.5 months under severe driving conditions (refer to owner's manual for exact recommendations).
Timing Belt Replacement:
Every 90,000 - 105,000 miles (145,000 - 170,000 km) or 7-10 years. This is a critical maintenance item due to the interference engine design.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil:
SAE 5W-30 API SG, SH, or higher (check manual for specific viscosity and API rating).
Coolant:
Subaru Super Coolant (blue) or equivalent silicate-free, long-life coolant (50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Head Gaskets:
While less common on naturally aspirated EJ25 engines compared to early turbo models, head gasket leaks are a potential concern that this manual will detail repair procedures for.
Timing Belt Tensioner:
Failure of the timing belt tensioner can lead to premature belt failure; manual covers inspection and replacement.
Rear Main Seal:
Leaks from the rear main crankshaft seal are not uncommon and are addressed in the manual.
Oil Pan Gasket:
Oil leaks from the oil pan gasket are a common maintenance item.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Subaru Corporation (formerly Fuji Heavy Industries), known for its pioneering work in AWD technology and boxer engines.
Model Evolution
First Generation:
The Subaru Forester was introduced in 1997 as a compact crossover SUV, blending the utility of an SUV with the driving dynamics of a car. It was built on the Subaru Impreza platform.
Facelift:
A significant facelift occurred for the 2001 model year, introducing updated styling (especially the front fascia and headlights), interior refinements, and minor mechanical tweaks.
Production
Manufacturing Location:
Ota, Gunma, Japan
๐Ÿ† Awards & Recognition
Recognitions
Consumer Reports:
Generally received good to above-average ratings for reliability and performance in its class, especially for its AWD capabilities.
Vehicle Type Awards:
Often praised for its practicality and suitability for outdoor activities.
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