๐ท๏ธ Basic Information Identification Make: BMW Model: K1200RS Vehicle Type: Sport Tourer Motorcycle Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Codes Chassis Codes: K589 ๐ Introduction Market Position Vehicle Segment: Premium Sport Touring Motorcycle Competitive Analysis Key Competitors: Honda VFR series, Kawasaki GTR series, Yamaha FJR series, Triumph Trophy series. Key Features Distinctive Attributes: Longitudinal inline-four engine, characteristic BMW Paralever rear drive, advanced (for its time) integrated ABS system, comfortable ergonomics for long-distance touring, powerful performance. ๐ Manual Details Coverage Areas Manual Coverage Scope: Comprehensive repair and service for the specified model years. Page Count Estimated Page Count: Approximately 500-700 pages (typical for comprehensive manuals of this era). Manual Type Manual Format: Repair Service Manual Language Language: English Format Digital Format: PDF Download ๐ Manual Coverage Systems Covered Engine Systems: Engine mechanicals, cylinder head, crankshaft, piston, valve train, lubrication system, cooling system, fuel injection system (EFI), ignition system. Drivetrain Systems: Clutch operation and maintenance, transmission (gearbox) overhaul and repair, final drive (shaft drive) system, differential. Chassis Systems: Frame inspection and repair, suspension (front and rear), steering system, braking system (ABS included), wheel and tire service. Electrical Systems: Wiring diagrams, battery, starter, alternator, lighting systems, instrument cluster, ECU (Engine Control Unit), sensors, ABS control unit. Bodywork And Accessories: Fairings, body panels, seat assembly, fuel tank, exhaust system, mirrors, luggage systems (if applicable). Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain/shaft drive adjustments, brake fluid checks, coolant checks, tire pressure monitoring. Troubleshooting: Diagnostic procedures for common malfunctions, fault code interpretation (if applicable), electrical system troubleshooting guides. Repair And Overhaul: Detailed step-by-step instructions for engine rebuilds, transmission repairs, suspension component replacement, brake caliper servicing, electrical component replacement. Technical Specifications And Data: Torque values, clearances, fluid capacities, electrical specifications, diagnostic parameters. Technical Depth Depth Of Coverage: Detailed diagnostic procedures, component-level repair instructions, full engine and transmission overhaul guides, electrical system schematics and troubleshooting. ๐ Manual Specifications File Format Digital File Type: PDF (Portable Document Format) Print Quality Image Resolution: High resolution for clear diagrams and illustrations. Searchable text is highly probable. Binding Type Digital Access: Instant download after purchase. No physical binding. Paper Type Digital Readability: Optimized for digital viewing on various devices (computers, tablets, smartphones). โ๏ธ Engine Specifications Primary Engine Engine Configuration: 1171cc (71.7 cu in) longitudinally mounted, liquid-cooled, DOHC, 16-valve, inline-four cylinder Bore X Stroke: 74 mm x 67 mm Compression Ratio: 11.0:1 Power Output: Approximately 107 hp (79 kW) at 7500 rpm Torque Output: Approximately 115 Nm (85 lb-ft) at 5500 rpm Fuel System Fuel Delivery: Bosch Motronic 2.2 fuel injection with sequential fuel injection Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Lubrication System Oil Type: SAE 20W-40 API SG or higher (check manual for specific BMW recommendations or approved aftermarket oils) Oil Capacity: Approx. 4.2 liters (4.4 US qt) with filter change Cooling System Coolant Type: BMW specified coolant or equivalent ethylene glycol-based antifreeze (e.g., Shell Glycoshell, Prestone) Coolant Capacity: Approx. 2.5 liters (2.6 US qt) ๐ง Transmission Standard Transmission Type: 6-speed manual gearbox Optional Optional Transmission: N/A (standard manual transmission) Features Drive System: Shaft drive with BMW Paralever single-sided swingarm Final Drive Ratio: 3.0:1 (10/33 teeth) Clutch Type: Hydraulically operated, multi-plate wet clutch Transmission Fluid Type: SAE 75W-90 GL-5 gear oil (check manual for specific recommendations) ๐ Dimensions Exterior Length: Approx. 2,220 mm (87.4 in) Width At Handlebars: Approx. 905 mm (35.6 in) Height At Seat: Approx. 820 mm (32.3 in) (seat height, adjustable) Wheelbase: Approx. 1,504 mm (59.2 in) Cargo Fuel Capacity: 21 liters (5.5 US gal), including 4 liters reserve Weights Dry Weight: Approx. 245 kg (540 lbs) Gross Vehicle Weight Rating: Approx. 440 kg (970 lbs) ๐ก๏ธ Safety Features Ratings ABS System: BMW Integral ABS (standard on most models, check specific variant) Active Features Braking System Front: Dual 320 mm discs with 4-piston calipers Braking System Rear: Single 284 mm disc with 2-piston caliper Passive Features Lighting System: Halogen headlights, LED taillight (later models may have improved lighting) Frame Construction: Aluminum space frame ๐ก Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, digital display for odometer, trip meters, clock, fuel level, engine temperature, gear indicator, warning lights. Driver Assistance ABS Integration: Integral ABS system, where braking either the front or rear wheel also activates the other brake, controlled electronically. Suspension Features: Fully adjustable front forks (compression, rebound, preload) and a rear monoshock with adjustable preload and rebound damping. Later models might have electronically adjustable suspension (check manual for specific year/trim). Connectivity Diagnostic Port: Access to diagnostic information via a dedicated port, often used with BMW diagnostic tools (e.g., GT1, DIS) for troubleshooting and parameter setting. The manual will detail diagnostic procedures accessible via this port. ๐ง Maintenance Service Intervals Oil And Filter Change: Every 10,000 km (6,000 miles) or annually, whichever comes first. (Consult...
Detailed diagnostic procedures, component-level repair instructions, full engine and transmission overhaul guides, electrical system schematics and troubleshooting.
๐ Manual Specifications
File Format
Digital File Type:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations. Searchable text is highly probable.
Binding Type
Digital Access:
Instant download after purchase. No physical binding.
Paper Type
Digital Readability:
Optimized for digital viewing on various devices (computers, tablets, smartphones).
Bosch Motronic 2.2 fuel injection with sequential fuel injection
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Lubrication System
Oil Type:
SAE 20W-40 API SG or higher (check manual for specific BMW recommendations or approved aftermarket oils)
Oil Capacity:
Approx. 4.2 liters (4.4 US qt) with filter change
Cooling System
Coolant Type:
BMW specified coolant or equivalent ethylene glycol-based antifreeze (e.g., Shell Glycoshell, Prestone)
Coolant Capacity:
Approx. 2.5 liters (2.6 US qt)
๐ง Transmission
Standard
Transmission Type:
6-speed manual gearbox
Optional
Optional Transmission:
N/A (standard manual transmission)
Features
Drive System:
Shaft drive with BMW Paralever single-sided swingarm
Final Drive Ratio:
3.0:1 (10/33 teeth)
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Transmission Fluid Type:
SAE 75W-90 GL-5 gear oil (check manual for specific recommendations)
๐ Dimensions
Exterior
Length:
Approx. 2,220 mm (87.4 in)
Width At Handlebars:
Approx. 905 mm (35.6 in)
Height At Seat:
Approx. 820 mm (32.3 in) (seat height, adjustable)
Wheelbase:
Approx. 1,504 mm (59.2 in)
Cargo
Fuel Capacity:
21 liters (5.5 US gal), including 4 liters reserve
Weights
Dry Weight:
Approx. 245 kg (540 lbs)
Gross Vehicle Weight Rating:
Approx. 440 kg (970 lbs)
๐ก๏ธ Safety Features
Ratings
ABS System:
BMW Integral ABS (standard on most models, check specific variant)
Active Features
Braking System Front:
Dual 320 mm discs with 4-piston calipers
Braking System Rear:
Single 284 mm disc with 2-piston caliper
Passive Features
Lighting System:
Halogen headlights, LED taillight (later models may have improved lighting)
Frame Construction:
Aluminum space frame
๐ก Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital display for odometer, trip meters, clock, fuel level, engine temperature, gear indicator, warning lights.
Driver Assistance
ABS Integration:
Integral ABS system, where braking either the front or rear wheel also activates the other brake, controlled electronically.
Suspension Features:
Fully adjustable front forks (compression, rebound, preload) and a rear monoshock with adjustable preload and rebound damping. Later models might have electronically adjustable suspension (check manual for specific year/trim).
Connectivity
Diagnostic Port:
Access to diagnostic information via a dedicated port, often used with BMW diagnostic tools (e.g., GT1, DIS) for troubleshooting and parameter setting. The manual will detail diagnostic procedures accessible via this port.
๐ง Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first. (Consult manual for exact intervals).
Air Filter Replacement:
Inspect every 20,000 km (12,000 miles), replace as needed. (Consult manual).
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or as per manual recommendations for NGK CR9EK or equivalent.
Brake Fluid Flush:
Every 2 years, regardless of mileage. (DOT 4 recommended).
Coolant Flush:
Every 2-3 years or as per manual. (BMW approved coolant).
Valve Clearance Check:
Every 20,000 km (12,000 miles) or 24 months. (Shim adjustment type).
Fluid Specifications
Engine Oil Specification:
BMW Motorrad recommended oil or equivalent SAE 20W-40 API SG, JASO MA.
Brake Fluid Specification:
DOT 4 (or DOT 5.1 where compatible, check manual for specific ABS requirements).
Transmission Fluid Specification:
SAE 75W-90 GL-5 gear oil.
Known Issues
Common Wear Items:
Rear shock absorber (can become weak over time), clutch slave cylinder seal leaks, fuel pump strain, ABS sensor issues (rare but possible).
Electrical Concerns:
Corrosion in connectors, especially around the regulator/rectifier unit (though better managed than earlier K models). Faulty fuel pump relay.
Engine Specifics:
Occasional rough idle if fuel injectors are not clean. Transmission can be stiff when cold if fluid is old.
๐ Vehicle History
Brand Heritage
Bmw Motorcycle History:
BMW has a long and distinguished history in motorcycle manufacturing, known for engineering excellence, durability, and innovative technology, particularly with its boxer-twin and inline-four engines.
Model Evolution
K Series Development:
The K-series, introduced in the early 1980s, marked BMW's foray into water-cooled inline engines, moving away from its traditional boxer layout. The K1200RS was a high-performance evolution, building on the foundation of the K100 and K1100 models.
K1200Rs Specifics:
The K1200RS represented a significant upgrade in performance and touring capability, featuring a larger displacement engine, improved aerodynamics, and more sophisticated suspension and braking systems compared to its predecessors.
Production
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
Production Run:
The K1200RS was produced from 1997 until 2005, when it was succeeded by the K1200GT and K1200R/S models which featured entirely new longitudinal inline-four and transverse inline-four engines, respectively.
๐ Awards & Recognition
Recognitions
Bike Magazine Reviews:
The K1200RS consistently received positive reviews from motorcycle publications for its performance, comfort, and touring capabilities, often lauded as a benchmark in the sport-touring segment during its production years.