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1997 Aprilia Pegaso 650 Service Repair Workshop Manual
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- $134.00
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- $134.00
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Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 1997 Segment: Dual-sport / Adventure Motorcycle Codes Engine Code Identifier: AP8104334 Introduction Market Position Segment Positioning: The Aprilia Pegaso 650 was...
Type: Motorcycles
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Sku: 137535
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | Pegaso 650 |
| Year: | 1997 |
| Segment: | Dual-sport / Adventure Motorcycle |
| Codes | |
| Engine Code Identifier: | AP8104334 |
| Introduction | |
| Market Position | |
| Segment Positioning: | The Aprilia Pegaso 650 was positioned as an accessible, versatile dual-sport motorcycle, blending on-road comfort with light off-road capability. It appealed to riders seeking a practical and enjoyable machine for commuting, touring, and adventure riding. |
| Competitive Analysis | |
| Key Competitors: | Competed with bikes like the BMW F650 Funduro, Yamaha TDM850 (larger displacement but similar versatility), Honda Transalp, and Suzuki DR650. |
| Key Features | |
| Engine Platform: | Utilized the robust Rotax 654cc single-cylinder engine, known for its torque and reliability, also found in other contemporary models. |
| Design Philosophy: | Characterized by its distinctive styling, comfortable ergonomics, and a balance of performance and practicality for everyday use and light adventure touring. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | 1997 Aprilia Pegaso 650 |
| Secondary Coverage Notes: | Likely covers common components and variations for closely related Pegaso 650 models within a few years of 1997, but primary focus is the '97 model. |
| Page Count | |
| Estimated Page Count: | Varies by exact edition, typically 300-600 pages for comprehensive factory service manuals. |
| Manual Type | |
| Type: | Factory Service Repair Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital (PDF) or Printed |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Complete engine teardown, assembly, component specifications, tuning, valve clearance, timing chain adjustment, piston and cylinder inspection. |
| Fuel System: | Carburetor (likely Mikuni BST40 or similar), fuel pump, fuel lines, fuel filter, and related adjustments. |
| Ignition System: | CDI, ignition timing, spark plug specifications, ignition coil testing. |
| Cooling System: | Radiator, coolant flow, thermostat, fan operation, coolant specifications. |
| Exhaust System: | Exhaust pipe, muffler, lambda sensor (if applicable), emissions control components. |
| Transmission: | Clutch operation and adjustment, gearbox internal inspection, gear selection, lubrication, torque specifications for gearbox components. |
| Drivetrain: | Chain and sprockets inspection, lubrication, adjustment, rear swingarm service, wheel bearing maintenance. |
| Braking System: | Front and rear brake calipers, master cylinders, brake lines, brake fluid specifications and bleeding procedures, disc and pad wear limits. |
| Suspension Front: | Telescopic fork service, oil replacement, seal replacement, spring rates, damping adjustments, steering head bearing maintenance. |
| Suspension Rear: | Monoshock absorber service, linkage lubrication, spring pre-load adjustment, damping settings, rear wheel alignment. |
| Electrical System: | Battery testing and maintenance, charging system (stator, regulator/rectifier), starter motor, lighting circuits, fuses, wiring diagrams. |
| Chassis Frame: | Frame inspection for damage, frame component torque specifications, swingarm pivot bearing service. |
| Bodywork Panels: | Fairing removal and installation, seat, fuel tank, body panel fastener locations and torque values. |
| Wheels Tires: | Wheel bearing maintenance, tire pressure recommendations, tire size specifications, spoke tension adjustment (if applicable). |
| Procedures Included | |
| Routine Maintenance: | Oil and filter changes, air filter cleaning/replacement, chain adjustment, spark plug replacement, brake fluid changes. |
| Troubleshooting Diagnostics: | Common problems, symptom-based troubleshooting guides for engine, electrical, and mechanical issues. |
| Engine Rebuild: | Detailed procedures for engine disassembly, inspection, part replacement (pistons, rings, valves, crankshaft), and reassembly. |
| Carburetor Overhaul: | Step-by-step guide for cleaning, rebuilding, and adjusting the carburetor for optimal performance. |
| Suspension Service: | Front fork oil and seal replacement, rear shock absorber inspection and adjustment procedures. |
| Electrical Troubleshooting: | Fault finding for starting systems, ignition, lighting, and charging circuits using wiring diagrams. |
| Brake System Maintenance: | Bleeding procedures, caliper servicing, pad replacement, and hydraulic system checks. |
| Technical Depth | |
| Depth: | Comprehensive; covers everything from basic maintenance to complete engine and component rebuilds, including diagnostic procedures. |
| Detail Level: | Highly detailed with step-by-step instructions and numerous exploded diagrams for complex assemblies. |
| Manual Specifications | |
| File Format | |
| Digital Format Details: | Searchable PDF, allowing for quick keyword-based information retrieval. High-resolution images and clear text. |
| Print Quality | |
| Print Quality Assessment: | Assumed to be factory original quality, meaning clear text, sharp diagrams, and professional printing. If digital, high resolution is expected. |
| Binding Type | |
| Binding Type Assessment: | Factory manuals are typically perfect bound or spiral bound for durability and ease of use in a workshop environment. Digital versions do not apply. |
| Paper Type | |
| Paper Type Assessment: | Factory service manuals are printed on durable, often glossy or semi-gloss paper to withstand workshop conditions. |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Four-stroke, liquid-cooled, single-cylinder, DOHC, 4 valves per cylinder |
| Displacement: | 652 cc (39.8 cu in) |
| Bore X Stroke: | 100 mm x 83.7 mm |
| Compression Ratio: | 9.1:1 (typical for this era and engine) |
| Performance | |
| Horsepower Rating: | Approximately 48-50 hp (36-37 kW) at 6,500 rpm |
| Torque Rating: | Approximately 55 Nm (41 lb-ft) at 5,000 rpm |
| Fuel System | |
| Carburetor Type: | Mikuni BST40 (single, constant-velocity) or similar |
| Fuel Delivery: | Carbureted with electric fuel pump (often an aftermarket diaphragm pump is used as a replacement) |
| Fuel Type: | Unleaded gasoline, minimum 91 RON (87 AKI) |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed manual constant-mesh |
| Features | |
| Clutch Type: | Wet, multi-plate, cable-actuated |
| Final Drive: | O-ring sealed chain drive |
| Fluid Specifications | |
| Transmission Oil Type: | API SG or SH, SAE 10W-40 motorcycle specific oil. |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2170 mm (85.4 in) |
| Width: | Approx. 860 mm (33.9 in) |
| Height: | Approx. 1370 mm (53.9 in) |
| Weights | |
| Dry Weight: | Approx. 175 kg (386 lbs) |
| Wet Weight: | Approx. 195 kg (430 lbs) with fluids |
| Fuel Capacity: | 22 Liters (5.8 US gal) |
| Wheels Tires | |
| Front Tire Size: | 90/90-21 |
| Rear Tire Size: | 130/80-17 |
| Wheelbase: | Approx. 1450 mm (57.1 in) |
| Safety Features | |
| Ratings | |
| Safety Rating Context: | Motorcycle safety is primarily based on design features and rider input rather than standardized crash test ratings like automobiles. The manual will detail system safety checks. |
| Active Features | |
| Braking System Type: | Hydraulic disc brakes front and rear. |
| Front Brake Specs: | Single 300mm disc with 2-piston caliper (typical). |
| Rear Brake Specs: | Single 220mm disc with 1-piston caliper (typical). |
| Passive Features | |
| Lighting: | Halogen headlamp, LED taillight, turn signals. |
| Chassis Design: | Steel semi-double cradle frame for stability and rigidity. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | None standard; analog instrumentation (speedometer, tachometer, odometer, fuel gauge, warning lights). |
| Driver Assistance | |
| Rider Assistance Features: | None specific (e.g., no ABS, no traction control on this model). |
| Connectivity | |
| Connectivity Features: | None. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first. |
| Air Filter Service: | Clean every 5,000 km (3,000 miles), replace as needed based on condition, typically every 10,000-15,000 km (6,000-9,000 miles). |
| Spark Plug Replacement: | Inspect every 6,000 km (3,600 miles), replace every 12,000-18,000 km (7,200-11,000 miles). |
| Valve Clearance Check: | Every 10,000 km (6,000 miles). |
| Fluid Specifications | |
| Engine Oil Capacity: | Approx. 2.2 Liters (2.3 US quarts) with filter change. |
| Coolant Type: | Ethylene glycol based antifreeze, 50/50 mix with distilled water. Refer to manual for specific Aprilia coolant recommendations. |
| Brake Fluid Type: | DOT 4 hydraulic brake fluid. |
| Known Issues | |
| Common Wear Items: | Clutch wear, fork seal leaks, carburetor diaphragm issues, electrical connector corrosion. |
| Typical Faults: | Hard starting, poor idling, or hesitation can often be traced to the carburetor (jetting, cleaning, or diaphragm wear) or fuel delivery issues. |
| Vehicle History | |
| Brand Heritage | |
| Aprilia Motorcycles: | Aprilia, an Italian manufacturer, has a rich history in motorcycle racing and production, known for its innovative designs and performance-oriented machines across various segments. |
| Model Evolution | |
| Pegaso Lineage: | The Pegaso line was Aprilia's entry into the popular dual-sport market, offering a blend of Italian flair with practical functionality. The 650cc single-cylinder engine became a mainstay for the model. |
| Production | |
| Manufacturing Origin: | Italy |
| Awards & Recognition | |
| Recognitions | |
| Award Context: | Specific industry awards for the 1997 Aprilia Pegaso 650 are not widely documented, but the model was generally well-received for its versatility and value within the dual-sport segment. |