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Daihatsu Terios J100 1997 Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Model Code: J100 Year: 1997 Codes Chassis Code: J100G, J100P Engine Code: H2 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Target Audience: Enthusiasts, independent repair shops, and DIY mechanics seeking detailed technical guidance Competitive Analysis Key Competitors 1997: Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early models) Key Features Vehicle Selling Points: Compact size, excellent maneuverability, capable 4WD system, fuel efficiency (for its class), practicality for urban and light off-road use. Manual Purpose Manual Objective: To provide technicians and owners with the necessary information to maintain, diagnose, and repair the Daihatsu Terios J100 correctly and efficiently. 📋 Manual Details Coverage Areas Regions Covered: Global (primary focus on markets where Terios was officially sold) Trim Levels Covered: All documented trim levels for the 1997 model year Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Service and Repair Manual Content Focus: Diagnostic, repair, maintenance, and overhaul procedures Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting and charging systems Transmission: Manual and Automatic transmission systems, clutch, drive shafts, differentials Brakes: Hydraulic system, front and rear brakes (disc/drum), parking brake, ABS (if equipped) Suspension Steering: Front and rear suspension components, steering gear, power steering system Electrical: Battery, charging system, starting system, lighting, instruments, audio system, power accessories, wiring diagrams Body: Body construction, interior trim, exterior trim, doors, windows, locks, seats, body panels HVAC: Heating, ventilation, and air conditioning (HVAC) system components and service Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspection procedures Repair: Component removal, installation, adjustment, and repair for all major systems Diagnostics: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) (if applicable to the era) Overhaul: Detailed procedures for engine, transmission, and differential overhauls Technical Depth Depth Level: Comprehensive professional-level technical information Detail Level: Includes detailed torque specifications, clearances, measurements, and component tolerances Wiring Diagrams: Full electrical wiring diagrams with component identification and routing 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable text, aiding quick information retrieval Print Quality Image Resolution: High resolution (typical for professional workshop manuals), ensuring clarity of diagrams and photos Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Completeness Scope: Complete workshop manual, covering all aspects of vehicle service and repair ⚙️ Engine Specifications Primary Engine Engine Code: H2 Engine Type: Inline 3-cylinder, DOHC, 12-valve Displacement: 1.3 Liters (1298 cc) Bore X Stroke: 70.0 mm x 83.0 mm Compression Ratio: 9.5:1 (typical) Performance Horsepower: 83 hp @ 6000 rpm (approximate) Torque: 10.9 kg-m (80 lb-ft) @ 3500 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Octane Rating: 91 RON (Research Octane Number) Lubrication Oil Capacity: 3.5 Liters (with filter change) Recommended Oil Viscosity: 10W-30 API SG or higher Cooling Coolant Capacity: Approx. 5.0 Liters (with heater) Recommended Coolant: Ethylene glycol-based coolant with corrosion inhibitors, 50/50 mix with distilled water Emissions Emission Control: Catalytic converter, EGR system (where applicable) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Drivetrain Options: Part-time 4WD (4x4) with selectable transfer case (2WD/4WD) Fluid Specs Manual Transmission Fluid: GL-4 SAE 75W-90 or SAE 80W-90 API Class Automatic Transmission Fluid: Dexron III or equivalent Fluid Capacity Manual Transmission Capacity: Approx. 2.0 Liters Automatic Transmission Capacity: Approx. 3.5 Liters (fill) 📐 Dimensions Exterior Length: 3675 mm (approximate) Width: 1595 mm (approximate) Height: 1670 mm (approximate) Wheelbase: 2280 mm (approximate) Ground Clearance: 190 mm (approximate) Weights Curb Weight: 1050 - 1150 kg (depending on configuration) Gross Vehicle Weight Rating: 1500 kg (approximate) Cargo Cargo Volume: Flexible due to folding rear seats, typically around 200-300 liters behind rear seats. 🛡️ Safety Features Ratings Crash Test Ratings: Limited data available for this specific model/year from major agencies like NHTSA/Euro NCAP for the 1997 model. Likely basic safety features. Active Features ABS: Optional on some models/markets Passive Features Airbags: Driver airbag (standard on many models), Passenger airbag (less common) Seatbelts: 3-point front seatbelts with pretensioners, 2-point or 3-point rear seatbelts Construction Body Type: Ladder-frame chassis with separate body construction (typical for robust off-roaders of the era) 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player Speakers: Typically 2 or 4 speakers Driver Assistance Cruise Control: Rarely available on this model, typically a dealer-added accessory if at all. Connectivity Connectivity Options: None (pre-dating modern connectivity standards like Bluetooth or USB). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km or 6 months, whichever comes first (refer to manual for specific conditions) Air Filter Replacement: Every 15,000 - 20,000 km Spark Plug Replacement: Every 30,000 - 40,000...
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Daihatsu Terios J100 1997 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Model Code:
J100
Year:
1997
Codes
Chassis Code:
J100G, J100P
Engine Code:
H2
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Mini SUV
Target Audience:
Enthusiasts, independent repair shops, and DIY mechanics seeking detailed technical guidance
Competitive Analysis
Key Competitors 1997:
Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early models)
Key Features
Vehicle Selling Points:
Compact size, excellent maneuverability, capable 4WD system, fuel efficiency (for its class), practicality for urban and light off-road use.
Manual Purpose
Manual Objective:
To provide technicians and owners with the necessary information to maintain, diagnose, and repair the Daihatsu Terios J100 correctly and efficiently.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primary focus on markets where Terios was officially sold)
Trim Levels Covered:
All documented trim levels for the 1997 model year
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Service and Repair Manual
Content Focus:
Diagnostic, repair, maintenance, and overhaul procedures
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting and charging systems
Transmission:
Manual and Automatic transmission systems, clutch, drive shafts, differentials
Brakes:
Hydraulic system, front and rear brakes (disc/drum), parking brake, ABS (if equipped)
Suspension Steering:
Front and rear suspension components, steering gear, power steering system
Electrical:
Battery, charging system, starting system, lighting, instruments, audio system, power accessories, wiring diagrams
Body:
Body construction, interior trim, exterior trim, doors, windows, locks, seats, body panels
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components and service
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspection procedures
Repair:
Component removal, installation, adjustment, and repair for all major systems
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) (if applicable to the era)
Overhaul:
Detailed procedures for engine, transmission, and differential overhauls
Technical Depth
Depth Level:
Comprehensive professional-level technical information
Detail Level:
Includes detailed torque specifications, clearances, measurements, and component tolerances
Wiring Diagrams:
Full electrical wiring diagrams with component identification and routing
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable text, aiding quick information retrieval
Print Quality
Image Resolution:
High resolution (typical for professional workshop manuals), ensuring clarity of diagrams and photos
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Completeness
Scope:
Complete workshop manual, covering all aspects of vehicle service and repair
⚙️ Engine Specifications
Primary Engine
Engine Code:
H2
Engine Type:
Inline 3-cylinder, DOHC, 12-valve
Displacement:
1.3 Liters (1298 cc)
Bore X Stroke:
70.0 mm x 83.0 mm
Compression Ratio:
9.5:1 (typical)
Performance
Horsepower:
83 hp @ 6000 rpm (approximate)
Torque:
10.9 kg-m (80 lb-ft) @ 3500 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
91 RON (Research Octane Number)
Lubrication
Oil Capacity:
3.5 Liters (with filter change)
Recommended Oil Viscosity:
10W-30 API SG or higher
Cooling
Coolant Capacity:
Approx. 5.0 Liters (with heater)
Recommended Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, 50/50 mix with distilled water
Emissions
Emission Control:
Catalytic converter, EGR system (where applicable)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drivetrain Options:
Part-time 4WD (4x4) with selectable transfer case (2WD/4WD)
Fluid Specs
Manual Transmission Fluid:
GL-4 SAE 75W-90 or SAE 80W-90 API Class
Automatic Transmission Fluid:
Dexron III or equivalent
Fluid Capacity
Manual Transmission Capacity:
Approx. 2.0 Liters
Automatic Transmission Capacity:
Approx. 3.5 Liters (fill)
📐 Dimensions
Exterior
Length:
3675 mm (approximate)
Width:
1595 mm (approximate)
Height:
1670 mm (approximate)
Wheelbase:
2280 mm (approximate)
Ground Clearance:
190 mm (approximate)
Weights
Curb Weight:
1050 - 1150 kg (depending on configuration)
Gross Vehicle Weight Rating:
1500 kg (approximate)
Cargo
Cargo Volume:
Flexible due to folding rear seats, typically around 200-300 liters behind rear seats.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited data available for this specific model/year from major agencies like NHTSA/Euro NCAP for the 1997 model. Likely basic safety features.
Active Features
ABS:
Optional on some models/markets
Passive Features
Airbags:
Driver airbag (standard on many models), Passenger airbag (less common)
Seatbelts:
3-point front seatbelts with pretensioners, 2-point or 3-point rear seatbelts
Construction
Body Type:
Ladder-frame chassis with separate body construction (typical for robust off-roaders of the era)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player
Speakers:
Typically 2 or 4 speakers
Driver Assistance
Cruise Control:
Rarely available on this model, typically a dealer-added accessory if at all.
Connectivity
Connectivity Options:
None (pre-dating modern connectivity standards like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km or 6 months, whichever comes first (refer to manual for specific conditions)
Air Filter Replacement:
Every 15,000 - 20,000 km
Spark Plug Replacement:
Every 30,000 - 40,000 km (depending on plug type)
Coolant Flush:
Every 2-3 years or 40,000 - 60,000 km
Timing Belt Replacement:
Every 80,000 - 100,000 km (critical for interference engines, consult manual for exact interval and belt part number)
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II/III or specific Daihatsu fluid
Known Issues
Common Problems:
Oil leaks (valve cover gasket, oil pan gasket), minor electrical issues, suspension wear, catalytic converter issues (due to age).
Timing Belt Failure:
Crucial to adhere to replacement intervals as failure can cause significant engine damage due to the H2 engine's interference design.
Torque Specs
Spark Plug Torque:
Typically around 20-30 Nm (refer to manual for precise value)
Filter Part Numbers
Oil Filter Example:
e.g., Fram PH3506, Bosch 3300 (verify with exact vehicle VIN)
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu has a long history of producing small, efficient, and durable vehicles, including kei cars and compact SUVs.
Model Evolution
Terios First Generation:
The J100 series marked the first generation of the Daihatsu Terios, launched in 1997. It was designed to be a compact, affordable, and capable mini SUV.
Platform Sharing:
The Terios J100 was also sold under other brand names in different markets, such as the Toyota Cami.
Production
Production Start Year:
1997
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Market Reputation:
Known for its reliability and affordability in its segment, particularly in Asian and European markets.
Ratings
Consumer Satisfaction:
Generally positive for its intended use and price point, though not typically a focus of major consumer award surveys from that era.
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