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1997 Daihatsu Terios J100 Workshop Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Year: 1997 ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Compact SUV / Kei SUV (primarily in Japan), positioned as an affordable, practical, and capable all-wheel-drive vehicle. Competitive Analysis Key Competitors: Suzuki Jimny, Mitsubishi Pajero Mini, Honda Kei SUVs (e.g., Z). The Terios offered a slightly larger and more practical alternative to strict Kei-class vehicles in some markets. Key Features Vehicle Usp: Compact dimensions, genuine four-wheel-drive capability with a transfer case, and a durable, albeit small, engine, making it suitable for light off-roading and diverse weather conditions. Manual Value Proposition Benefit To Owner: Empowers owners and technicians with the knowledge to perform accurate diagnostics, maintenance, and repairs, saving time and money while ensuring the longevity and optimal performance of the Daihatsu Terios. ๐Ÿ“‹ Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, including cylinder head, block, pistons, crankshaft, camshafts, timing components, seals, and gaskets. Emission Control: Details on emissions control systems, catalytic converter function, oxygen sensors, and emission-related diagnostic procedures. Efi System: Electronic Fuel Injection system diagnostics, component testing, fuel pump, injectors, sensors (MAP, TPS, ECT, O2), and ECU. Lubrication System: Oil pump operation, oil filter replacement, oil pressure checks, and lubrication system maintenance. Cooling System: Radiator, water pump, thermostat, hoses, cooling fan operation, coolant types and capacities, and overheating diagnostics. Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing, and ignition system troubleshooting. Starting System: Starter motor operation, battery checks, starter solenoid, and starting circuit diagnostics. Charging System: Alternator operation, voltage regulator, battery charging tests, and charging system troubleshooting. Clutch: Clutch disc, pressure plate, release bearing, clutch hydraulics (master and slave cylinders), clutch pedal adjustment, and replacement procedures. Manual Transmission: Transmission gear sets, synchronizers, shift forks, transmission fluid type and capacity, and internal transmission repair. Automatic Transmission: Torque converter, valve body, clutch packs, transmission fluid type and capacity, and automatic transmission service. Transmission And Transfer: Transfer case operation (for 4WD models), gears, seals, fluid specifications, and transfer case maintenance. Propeller Shaft: Driveshaft U-joints, balancing, installation, and removal procedures. Front And Rear Differential: Differential gears, lubrication, backlash, and differential service for both front and rear axles. Front Axle And Suspension: CV joints, steering knuckles, wheel bearings, springs, shock absorbers, control arms, ball joints, tie rod ends, and alignment specifications. Rear Axle And Suspension: Trailing arms, shock absorbers, springs, bushings, wheel bearings, and rear suspension geometry. Brake Including ABS: Brake pads, rotors, calipers, brake lines, master cylinder, brake booster, ABS system components, ABS sensor diagnostics, and brake bleeding procedures. Steering: Steering rack, power steering pump, power steering fluid, tie rods, steering column, and steering system diagnostics. Body: Body panel removal and installation, doors, hood, trunk, bumpers, glass replacement, interior trim, and structural components. Body Electrical Including Airbag System And Immobilizer System: Lighting systems, power windows, central locking, wipers, horn, instrument cluster, ECU diagnostics, airbag system components and safety precautions, immobilizer system operation and troubleshooting. Harness And Wiring Diagram: Complete electrical wiring diagrams for all vehicle systems, including engine, chassis, body, and accessories. Procedures Included General Maintenance: Routine inspections, fluid checks and changes, filter replacements, belt checks, and tire rotations. Troubleshooting: Diagnostic flowcharts and procedures for identifying and resolving common and complex vehicle issues. Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components. Technical Specifications: Torque specifications for fasteners, fluid capacities, electrical resistance values, and component tolerances. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds, including advanced electrical diagnostics. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Resolution: High-resolution, ensuring clarity of diagrams and text. Binding Type Binding Style: Digital (PDF) - No physical binding. Paper Type Paper Quality: N/A (Digital Format) โš™๏ธ Engine Specifications Primary Engine Engine Code: HCS-C (commonly for the 1.3L variant) Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft), 16-valve (likely) Displacement: Approximately 1296cc (1.3 Liters) Performance Horsepower Est: Around 80-85 PS (metric horsepower) at 6000 rpm (estimated, specific engine variant dependent) Torque Est: Around 105-110 Nm (Newton-meters) at 3600 rpm (estimated) Fuel System Fuel Delivery: Multi-point Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating as per manufacturer recommendation, typically 91 RON or higher) ๐Ÿ”ง Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Drivetrain: Full-time 4-wheel drive (4WD) with a viscous coupling center differential and a two-speed transfer case (High/Low range) is common. ๐Ÿ“ Dimensions Exterior Length Mm: Approx. 3750 mm (exact may vary by market/spec) Width Mm: Approx. 1600 mm Height Mm: Approx. 1700 mm (exact may vary by spec) Weights Curb Weight Kg: Approx. 1050 - 1150 kg (depending on transmission and equipment)...
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1997 Daihatsu Terios J100 Workshop Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J100
Year:
1997
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Compact SUV / Kei SUV (primarily in Japan), positioned as an affordable, practical, and capable all-wheel-drive vehicle.
Competitive Analysis
Key Competitors:
Suzuki Jimny, Mitsubishi Pajero Mini, Honda Kei SUVs (e.g., Z). The Terios offered a slightly larger and more practical alternative to strict Kei-class vehicles in some markets.
Key Features
Vehicle Usp:
Compact dimensions, genuine four-wheel-drive capability with a transfer case, and a durable, albeit small, engine, making it suitable for light off-roading and diverse weather conditions.
Manual Value Proposition
Benefit To Owner:
Empowers owners and technicians with the knowledge to perform accurate diagnostics, maintenance, and repairs, saving time and money while ensuring the longevity and optimal performance of the Daihatsu Terios.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, including cylinder head, block, pistons, crankshaft, camshafts, timing components, seals, and gaskets.
Emission Control:
Details on emissions control systems, catalytic converter function, oxygen sensors, and emission-related diagnostic procedures.
Efi System:
Electronic Fuel Injection system diagnostics, component testing, fuel pump, injectors, sensors (MAP, TPS, ECT, O2), and ECU.
Lubrication System:
Oil pump operation, oil filter replacement, oil pressure checks, and lubrication system maintenance.
Cooling System:
Radiator, water pump, thermostat, hoses, cooling fan operation, coolant types and capacities, and overheating diagnostics.
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), ignition timing, and ignition system troubleshooting.
Starting System:
Starter motor operation, battery checks, starter solenoid, and starting circuit diagnostics.
Charging System:
Alternator operation, voltage regulator, battery charging tests, and charging system troubleshooting.
Clutch:
Clutch disc, pressure plate, release bearing, clutch hydraulics (master and slave cylinders), clutch pedal adjustment, and replacement procedures.
Manual Transmission:
Transmission gear sets, synchronizers, shift forks, transmission fluid type and capacity, and internal transmission repair.
Automatic Transmission:
Torque converter, valve body, clutch packs, transmission fluid type and capacity, and automatic transmission service.
Transmission And Transfer:
Transfer case operation (for 4WD models), gears, seals, fluid specifications, and transfer case maintenance.
Propeller Shaft:
Driveshaft U-joints, balancing, installation, and removal procedures.
Front And Rear Differential:
Differential gears, lubrication, backlash, and differential service for both front and rear axles.
Front Axle And Suspension:
CV joints, steering knuckles, wheel bearings, springs, shock absorbers, control arms, ball joints, tie rod ends, and alignment specifications.
Rear Axle And Suspension:
Trailing arms, shock absorbers, springs, bushings, wheel bearings, and rear suspension geometry.
Brake Including ABS:
Brake pads, rotors, calipers, brake lines, master cylinder, brake booster, ABS system components, ABS sensor diagnostics, and brake bleeding procedures.
Steering:
Steering rack, power steering pump, power steering fluid, tie rods, steering column, and steering system diagnostics.
Body:
Body panel removal and installation, doors, hood, trunk, bumpers, glass replacement, interior trim, and structural components.
Body Electrical Including Airbag System And Immobilizer System:
Lighting systems, power windows, central locking, wipers, horn, instrument cluster, ECU diagnostics, airbag system components and safety precautions, immobilizer system operation and troubleshooting.
Harness And Wiring Diagram:
Complete electrical wiring diagrams for all vehicle systems, including engine, chassis, body, and accessories.
Procedures Included
General Maintenance:
Routine inspections, fluid checks and changes, filter replacements, belt checks, and tire rotations.
Troubleshooting:
Diagnostic flowcharts and procedures for identifying and resolving common and complex vehicle issues.
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components.
Technical Specifications:
Torque specifications for fasteners, fluid capacities, electrical resistance values, and component tolerances.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds, including advanced electrical diagnostics.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Print Quality
Resolution:
High-resolution, ensuring clarity of diagrams and text.
Binding Type
Binding Style:
Digital (PDF) - No physical binding.
Paper Type
Paper Quality:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
HCS-C (commonly for the 1.3L variant)
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft), 16-valve (likely)
Displacement:
Approximately 1296cc (1.3 Liters)
Performance
Horsepower Est:
Around 80-85 PS (metric horsepower) at 6000 rpm (estimated, specific engine variant dependent)
Torque Est:
Around 105-110 Nm (Newton-meters) at 3600 rpm (estimated)
Fuel System
Fuel Delivery:
Multi-point Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating as per manufacturer recommendation, typically 91 RON or higher)
๐Ÿ”ง Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drivetrain:
Full-time 4-wheel drive (4WD) with a viscous coupling center differential and a two-speed transfer case (High/Low range) is common.
๐Ÿ“ Dimensions
Exterior
Length Mm:
Approx. 3750 mm (exact may vary by market/spec)
Width Mm:
Approx. 1600 mm
Height Mm:
Approx. 1700 mm (exact may vary by spec)
Weights
Curb Weight Kg:
Approx. 1050 - 1150 kg (depending on transmission and equipment)
๐Ÿ›ก๏ธ Safety Features
Passive Features
Airbag System:
Driver's side airbag available as an option or standard on some trims.
Seatbelts:
Front and rear seat belts.
Active Features
ABS:
Anti-lock Braking System (ABS) available on certain models/trims.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, and optionally CD player. Speaker configuration typically 2 or 4 speakers.
Driver Assistance
ABS Availability:
ABS was an optional feature, not standard across all models.
Connectivity
Connectivity Features:
Limited connectivity by modern standards. Focus was on core vehicle functionality rather than advanced digital integration.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions (refer to manual for specifics).
Air Filter Replacement:
Inspect every 10,000 km, replace every 20,000 - 30,000 km or as needed based on dirt accumulation.
Spark Plug Replacement:
Typically every 30,000 - 40,000 km for standard plugs; longer for platinum/iridium (refer to manual for plug type).
Transmission Fluid Change:
Manual transmission: every 40,000 - 60,000 km. Automatic transmission: every 40,000 - 50,000 km or as recommended.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 5W-30 (viscosity depends on climate, refer to manual for precise recommendation).
Engine Oil Capacity:
Approx. 3.2 - 3.5 liters with filter change (exact capacity in manual).
Coolant Type:
Ethylene glycol based antifreeze coolant, mixed 50/50 with distilled water.
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual).
Transmission Fluid Type Automatic:
Dexron II or equivalent ATF (Automatic Transmission Fluid) (refer to manual for precise specification).
Power Steering Fluid:
DEXRON II or equivalent ATF.
Known Issues
Common Wear Items:
CV joint boots, clutch wear, exhaust system corrosion, and aging suspension bushings are common in vehicles of this age.
Potential Electrical Issues:
Due to age, issues with minor electrical components, such as door lock actuators, window regulators, or intermittent dash light failures, can occur.
๐Ÿ“š Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient, and robust vehicles, particularly known for its Kei cars and compact SUVs.
Model Evolution
Terios First Generation:
The J100 generation marked the introduction of the Daihatsu Terios (also known as Toyota Cami in Japan), a compact SUV designed to offer practicality and off-road capability in a small footprint.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
๐Ÿ† Awards & Recognition
Recognitions
Offroad Capability Accolades:
While not a specific award winner, the Terios J100 was well-regarded for its segment-leading off-road prowess for its size and price point.
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