Daihatsu Terios J100 1997 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Model Year: 1997 Codes Chassis Code: J100G 👋 Introduction Market Position Vehicle Segment: Compact SUV / Kei SUV Target Audience: Consumers seeking an affordable, capable, and compact 4WD vehicle for light off-roading and urban use. Competitive Analysis Key Competitors: Suzuki Jimny (JB23), Mitsubishi Pajero Mini, Toyota RAV4 (early generation) Key Features Unique Selling Points: Compact dimensions, genuine 4WD system, efficient engine, affordable pricing. Manual Benefit: Empowers owners and technicians to perform accurate diagnostics and repairs, extending vehicle lifespan and maintaining performance. 📋 Manual Details Coverage Areas Primary Markets Covered: Japan, Southeast Asia, Europe (specific regions) Trim Levels Covered: All factory-specified trim levels for the 1997 model year Page Count Estimated Page Count: Approx. 500-700 (variable based on final compilation) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (e.g., PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic) Chassis: Suspension (Front & Rear), Steering System, Braking System, Driveline (4WD System) Electrical: Body Electrical Systems, Lighting, Instruments, ECUs, Wiring Diagrams Body: Body Panels, Doors, Windows, Interior Trim, Seating Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks/Changes Troubleshooting: Diagnostic procedures for common faults, symptom analysis Mechanical Repairs: Engine component overhaul, transmission rebuild, suspension component replacement Electrical Diagnostics: Wiring harness repair, sensor testing, ECU diagnostics Engine Overhaul: Detailed steps for cylinder head removal/installation, piston/con-rod work, crankshaft service. Transmission Repair: Complete rebuild procedures for both manual and automatic transmissions, including component identification and torque specifications. 4Wd System Maintenance: Service and repair of the transfer case and differentials, including fluid changes and component inspection. Brake System Overhaul: Detailed instructions for caliper, rotor, and brake line service, as well as drum brake adjustment and replacement. Suspension Components: Service and replacement of shock absorbers, springs, control arms, bushings, and steering linkages. Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and wiring schematics. Diagnostic Charts: Includes detailed diagnostic flowcharts for various drivability and system faults. Wiring Diagrams: Comprehensive electrical wiring diagrams for all major systems, including engine control, lighting, and accessories. Special Tools: Lists and descriptions of any special tools or equipment required for specific repair procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (OCR'd if originally scanned) Print Quality Print Recommendation: High-quality printing recommended for clarity of diagrams and schematics Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: HC-C Engine Type: Inline 4-cylinder, SOHC, 16-valve Displacement: 1298 cc Performance Bore X Stroke: 73.0 mm x 77.0 mm Compression Ratio: 9.5:1 Horsepower Ps: 83 PS @ 6000 rpm (approx.) Torque Nm: 10.8 kgf·m @ 4000 rpm (approx. 106 Nm) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (RON 91 or higher) Engine Management ECU Type: ECU controlled ignition and fuel injection 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features Drivetrain: Selectable 4WD (Part-time 4WD system with 2WD/4WD selection) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (or equivalent) Automatic Transmission Fluid: Dexron II or Dexron III (or equivalent) Fluid Capacities Manual Transmission Capacity: Approx. 2.0 Liters Automatic Transmission Capacity: Approx. 5.0 Liters 📐 Dimensions Exterior Length: 3,650 mm Width: 1,690 mm Height: 1,705 mm (approx., with roof rails) Wheelbase: 2,430 mm Ground Clearance: 195 mm (approx.) Weights Curb Weight Kg: 1060 - 1150 kg (depending on configuration) Gross Vehicle Weight Rating Kg: 1530 kg (approx.) Wheels Tires Standard Tire Size: 205/70 R15 Wheel Bolt Pattern: 5x114.3 Standard Wheel Size: 15x5.5J 🛡️ Safety Features Ratings Crash Test Results: Limited data available for this specific model year and region; generally designed to meet Japanese domestic market safety standards of the era. Active Features Braking System: Front: Ventilated Disc Brakes, Rear: Drum Brakes ABS: Optional or standard on higher trims (check specific vehicle) Passive Features Airbags: Driver Airbag (Standard), Passenger Airbag (Optional or standard on higher trims) Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player or CD player (depending on trim and options). Basic speaker setup. Driver Assistance Traction Control: Not typically available on this generation. Connectivity Bluetooth Usb: Not factory fitted. Aftermarket upgrades are common. 🔧 Maintenance Service Intervals Engine Oil Change: Every 10,000 km or 12 months, whichever comes first Oil Filter Replacement: Every 10,000 km or 12 months, at the same time as oil change Air Filter Replacement: Every 20,000 km or 24 months Spark Plug Replacement: Every 40,000 km (standard plugs), or per manual recommendation for iridium/platinum plugs Coolant Flush Replacement: Every 40,000 km or 24 months Fluid Specifications Engine Oil Specification: API SJ or SL, ILSAC GF-3, SAE 10W-30 (check...
Detailed steps for cylinder head removal/installation, piston/con-rod work, crankshaft service.
Transmission Repair:
Complete rebuild procedures for both manual and automatic transmissions, including component identification and torque specifications.
4Wd System Maintenance:
Service and repair of the transfer case and differentials, including fluid changes and component inspection.
Brake System Overhaul:
Detailed instructions for caliper, rotor, and brake line service, as well as drum brake adjustment and replacement.
Suspension Components:
Service and replacement of shock absorbers, springs, control arms, bushings, and steering linkages.
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and wiring schematics.
Diagnostic Charts:
Includes detailed diagnostic flowcharts for various drivability and system faults.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all major systems, including engine control, lighting, and accessories.
Special Tools:
Lists and descriptions of any special tools or equipment required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (OCR'd if originally scanned)
Print Quality
Print Recommendation:
High-quality printing recommended for clarity of diagrams and schematics
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
HC-C
Engine Type:
Inline 4-cylinder, SOHC, 16-valve
Displacement:
1298 cc
Performance
Bore X Stroke:
73.0 mm x 77.0 mm
Compression Ratio:
9.5:1
Horsepower Ps:
83 PS @ 6000 rpm (approx.)
Torque Nm:
10.8 kgf·m @ 4000 rpm (approx. 106 Nm)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (RON 91 or higher)
Engine Management
ECU Type:
ECU controlled ignition and fuel injection
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission
Features
Drivetrain:
Selectable 4WD (Part-time 4WD system with 2WD/4WD selection)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (or equivalent)
Automatic Transmission Fluid:
Dexron II or Dexron III (or equivalent)
Fluid Capacities
Manual Transmission Capacity:
Approx. 2.0 Liters
Automatic Transmission Capacity:
Approx. 5.0 Liters
📐 Dimensions
Exterior
Length:
3,650 mm
Width:
1,690 mm
Height:
1,705 mm (approx., with roof rails)
Wheelbase:
2,430 mm
Ground Clearance:
195 mm (approx.)
Weights
Curb Weight Kg:
1060 - 1150 kg (depending on configuration)
Gross Vehicle Weight Rating Kg:
1530 kg (approx.)
Wheels Tires
Standard Tire Size:
205/70 R15
Wheel Bolt Pattern:
5x114.3
Standard Wheel Size:
15x5.5J
🛡️ Safety Features
Ratings
Crash Test Results:
Limited data available for this specific model year and region; generally designed to meet Japanese domestic market safety standards of the era.
Active Features
Braking System:
Front: Ventilated Disc Brakes, Rear: Drum Brakes
ABS:
Optional or standard on higher trims (check specific vehicle)
Passive Features
Airbags:
Driver Airbag (Standard), Passenger Airbag (Optional or standard on higher trims)
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player or CD player (depending on trim and options). Basic speaker setup.
Driver Assistance
Traction Control:
Not typically available on this generation.
Connectivity
Bluetooth Usb:
Not factory fitted. Aftermarket upgrades are common.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km or 12 months, whichever comes first
Oil Filter Replacement:
Every 10,000 km or 12 months, at the same time as oil change
Air Filter Replacement:
Every 20,000 km or 24 months
Spark Plug Replacement:
Every 40,000 km (standard plugs), or per manual recommendation for iridium/platinum plugs
Coolant Flush Replacement:
Every 40,000 km or 24 months
Fluid Specifications
Engine Oil Specification:
API SJ or SL, ILSAC GF-3, SAE 10W-30 (check owner's manual for exact recommendation)
Coolant Specification:
Ethylene glycol based coolant, typically pink or red (long-life coolant)
Fluid Capacities
Engine Oil Capacity Liters:
Approx. 3.7 Liters (with filter change)
Coolant Capacity Liters:
Approx. 6.0 Liters
Known Issues
Common Complaints:
Minor oil leaks from valve cover gasket or oil pan, occasional issues with the clutch wear in manual transmissions, potential for rust in certain climates if not properly maintained.
Electrical Gremlins:
As with many vehicles of this era, aging wiring harnesses or grounds can sometimes lead to minor electrical anomalies.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing small, fuel-efficient, and rugged vehicles, often specializing in Kei cars and compact SUVs.
Model Evolution
Terios Origins:
The Terios was developed as a compact, lightweight SUV with a focus on versatility and off-road capability, fitting into the growing small SUV market.
Production
Production Years J100:
1997 - 2000
Manufacturing Locations:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Awards Achieved:
No specific major industry awards are widely documented for the 1997 Terios J100. Its success was more in its niche market appeal for affordability and capability.
Ratings
Consumer Satisfaction:
Generally perceived as a reliable and cost-effective vehicle, particularly in markets where Daihatsu has a strong presence.