Dodge Neon 1997 Workshop Service Manual for Repair
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๐ท๏ธ Basic Information Identification Make: Dodge Model: Neon Year: 1997 ๐ Introduction Market Position Market Segment: Compact car segment, positioned as an affordable and spirited entry-level vehicle. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Volkswagen Golf. Key Features Platform: Chrysler JA platform. Design Philosophy: Designed with an emphasis on driver engagement, distinctive styling, and competitive pricing. ๐ Manual Details Coverage Areas Manual Type: Workshop Service Manual for Repair Page Count Page Count: 1087 Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control, engine management (PCM/ECU) Transmission Systems: Manual transmission (transmission R/T), automatic transmission (transaxle 31TH), clutch, driveshafts, axles Brake Systems: Front disc brakes, rear drum brakes, parking brake, hydraulic system, ABS (Anti-lock Braking System) if equipped Suspension Steering: Front independent suspension (MacPherson strut), rear independent suspension (multi-link), power steering system, steering column, steering gear Electrical Systems: Battery, charging system, starting system, lighting, instruments, gauges, wipers, horn, power windows, power locks, audio system, wiring diagrams HVAC Systems: Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, blower motor, controls Body Interior: Body panel removal/installation, door mechanisms, hood, trunk, interior trim, seats, bumpers Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs) Repair Procedures: Step-by-step instructions for component removal, installation, and repair across all major vehicle systems Engine Repair: Engine overhaul, cylinder head service, piston and connecting rod service, crankshaft service, timing belt replacement Transmission Repair: Transmission disassembly, inspection, repair, and reassembly for both manual and automatic transmissions Electrical Diagnostics: Wiring diagram interpretation, circuit testing, component testing, sensor diagnosis Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and bodywork repairs. Suitable for professional technicians and advanced DIY enthusiasts. ๐ Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality: High-resolution scans of original documentation, optimized for clear readability and printing. Binding Type Binding Type: N/A (Digital file) Paper Type Paper Type: N/A (Digital file) โ๏ธ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Engine Code: 1.8L (SOHC - 130 hp) Displacement: 1755 cc (1.8 Liters) Bore X Stroke: 87.5 mm x 95.0 mm (approximate) Performance Horsepower: 130 hp @ 6000 rpm (for SOHC) Torque: 131 lb-ft @ 4800 rpm (for SOHC) Fuel System Fuel Delivery: Multi-port Electronic Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Management ECU Type: Proprietary Dodge engine control module (ECM/PCM) Timing Timing Belt Replacement Interval: Recommended every 100,000 miles or 7 years, whichever comes first. Critical for preventing catastrophic engine damage. ๐ง Transmission Standard Transmission Type: 5-speed manual transmission (Getrag NVX 150 or similar) Optional Transmission Type: 4-speed automatic transaxle (Chrysler 31TH) Features Manual Clutch: Hydraulically actuated clutch system. Fluid Type Manual Manual Transmission Fluid: Refer to manual for specific API GL-4 lubricant recommendation (e.g., Mopar Manual Transmission Lubricant or equivalent). Fluid Type Automatic Automatic Transmission Fluid: Chrysler ATF+4 (MS-9602) is the recommended fluid for 31TH transaxle for improved performance and longevity. ๐ Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length: 174.4 inches (4430 mm) Width: 67.0 inches (1702 mm) Height: 53.3 inches (1354 mm) Weights Curb Weight: Approximately 2600-2800 lbs (depending on trim and transmission) Gross Vehicle Weight Rating: Refer to vehicle specific sticker or manual. ๐ก๏ธ Safety Features Ratings NHTSA Frontal Impact Driver: 4-star rating in frontal impact tests (as per available data from era). NHTSA Frontal Impact Passenger: 4-star rating in frontal impact tests (as per available data from era). Active Features ABS: Optional Anti-lock Braking System (ABS) available on some trims. Passive Features Airbags: Driver and front passenger airbags are standard. Seatbelts: Three-point front and rear seatbelts. Pretensioners for front seatbelts. ๐ก Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configurations. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Original Connectivity: Limited to basic radio and power accessory connections. No integrated Bluetooth or USB connectivity in this era. ๐ง Maintenance Service Intervals Oil Oil Change Interval: Every 5,000-7,500 miles or 6 months, whichever comes first, using recommended synthetic or conventional oil. Service Intervals Filters Oil Filter Replacement: Replace with every oil change. Mopar part number MO-090 or equivalent. Engine Air Filter Replacement: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Mopar part number MO-2250 or equivalent. Service Intervals Coolant Coolant Flush Interval: Every 30,000 miles or 2 years. Use a 50/50 mix of Mopar OAT (Orange) or HOAT (Yellow) coolant and distilled water. Fluid Specifications Engine Oil Specification: SAE 5W-30, API Service SG or SH, ILSAC GF-1 certified. Brake Fluid Specification: DOT 3 brake fluid....
Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and bodywork repairs. Suitable for professional technicians and advanced DIY enthusiasts.
๐ Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Print Quality:
High-resolution scans of original documentation, optimized for clear readability and printing.
Recommended every 100,000 miles or 7 years, whichever comes first. Critical for preventing catastrophic engine damage.
๐ง Transmission
Standard
Transmission Type:
5-speed manual transmission (Getrag NVX 150 or similar)
Optional
Transmission Type:
4-speed automatic transaxle (Chrysler 31TH)
Features
Manual Clutch:
Hydraulically actuated clutch system.
Fluid Type Manual
Manual Transmission Fluid:
Refer to manual for specific API GL-4 lubricant recommendation (e.g., Mopar Manual Transmission Lubricant or equivalent).
Fluid Type Automatic
Automatic Transmission Fluid:
Chrysler ATF+4 (MS-9602) is the recommended fluid for 31TH transaxle for improved performance and longevity.
๐ Dimensions
Exterior
Wheelbase:
104.4 inches (2652 mm)
Length:
174.4 inches (4430 mm)
Width:
67.0 inches (1702 mm)
Height:
53.3 inches (1354 mm)
Weights
Curb Weight:
Approximately 2600-2800 lbs (depending on trim and transmission)
Gross Vehicle Weight Rating:
Refer to vehicle specific sticker or manual.
๐ก๏ธ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4-star rating in frontal impact tests (as per available data from era).
NHTSA Frontal Impact Passenger:
4-star rating in frontal impact tests (as per available data from era).
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some trims.
Passive Features
Airbags:
Driver and front passenger airbags are standard.
Seatbelts:
Three-point front and rear seatbelts. Pretensioners for front seatbelts.
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configurations.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Original Connectivity:
Limited to basic radio and power accessory connections. No integrated Bluetooth or USB connectivity in this era.
๐ง Maintenance
Service Intervals Oil
Oil Change Interval:
Every 5,000-7,500 miles or 6 months, whichever comes first, using recommended synthetic or conventional oil.
Service Intervals Filters
Oil Filter Replacement:
Replace with every oil change. Mopar part number MO-090 or equivalent.
Engine Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles. Mopar part number MO-2250 or equivalent.
Service Intervals Coolant
Coolant Flush Interval:
Every 30,000 miles or 2 years. Use a 50/50 mix of Mopar OAT (Orange) or HOAT (Yellow) coolant and distilled water.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30, API Service SG or SH, ILSAC GF-1 certified.
Brake Fluid Specification:
DOT 3 brake fluid.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent Mopar-approved fluid.
Known Issues
Common Problems 1:
Head gasket leaks (especially on early models, though 1997 models saw improvements). Proper coolant level maintenance is crucial.
Common Problems 2:
Alternator and starter motor failures can occur. Radiator and cooling fan issues are also noted.
Common Problems 3:
Door lock actuators and window regulator failures are not uncommon.
Common Problems 4:
Check engine light due to various sensor failures (e.g., O2 sensor, crank position sensor).
๐ Vehicle History
Brand Heritage
Dodge Legacy:
Dodge, as a division of Chrysler Corporation, has a long history of producing performance-oriented and distinctive vehicles.
Model Evolution
Neon Introduction:
The Dodge Neon was introduced in 1994 as a replacement for the Dodge Shadow/Plymouth Duster. It was designed to be a competitive compact car with European handling characteristics.
Neon Generation 1 Updates:
The 1997 model year represents the first major update to the Neon, incorporating revised styling, improved aerodynamics, and powertrain refinements compared to the initial launch models.
Production
Manufacturing Location:
Belvidere, Illinois, USA.
๐ Awards & Recognition
Recognitions
Car And Driver 10Best:
The Dodge Neon (including the 1997 model) was recognized on Car and Driver's '10Best' list for its value, performance, and handling in its debut years.