🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Production Years Covered: 1998-2004 Codes Vehicle Code Range: RP, RR, RT 👋 Introduction Market Position Segment: Superbike, performance sport-touring motorcycle Target Audience: Enthusiast owners, independent workshops, and professional mechanics servicing Aprilia RSV Mille motorcycles Competitive Analysis Key Competitors: Ducati 916/996, Honda VTR1000F Firestorm, Suzuki TL1000R/S, Yamaha YZF-R1 Key Features Aprilia Innovation: Known for advanced chassis design, potent V-twin engines, and rider-focused ergonomics, setting a benchmark in its class Manual Value Proposition: Provides comprehensive, official factory information crucial for maintaining and repairing these performance motorcycles, saving time and money compared to guesswork or incomplete resources. 📋 Manual Details Coverage Areas Manual Type: Complete Official Workshop Service Repair Manual + Parts List Language: English Format: Digital (likely PDF, but not explicitly stated; common for workshop manuals) Page Count Estimated Page Count: 800+ 📖 Manual Coverage Systems Covered Engine: V60 Magnesium engine, including lubrication, cooling, fuel injection, ignition, exhaust, and performance tuning Transmission: 6-speed gearbox, clutch assembly, and related components Chassis And Suspension: Frame construction, front forks (Öhlins for some models), rear shock absorber, swingarm, steering system Brakes: Brembo braking system, including front and rear calipers, master cylinders, brake lines, and ABS (if equipped) Electrical System: Wiring diagrams, battery, charging system, lighting, ignition system, starter, instrumentation, ECU (Electronic Control Unit) Bodywork And Fairings: Fairing removal and installation, seat, fuel tank, minor body repairs Procedures Included Scheduled Maintenance: Oil changes, filter replacements, chain adjustment, brake fluid flush, coolant checks, spark plug replacement Diagnostic Troubleshooting: Fault code interpretation, common problems and their solutions, diagnostic steps for various systems Component Overhaul And Rebuild: Engine rebuild procedures, gearbox disassembly and assembly, suspension component servicing Wiring And Electrical Repairs: Detailed troubleshooting of electrical faults using wiring diagrams Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to full engine and chassis rebuilds, including detailed specifications and torque values Parts Identification: Includes detailed parts lists with diagrams and part numbers for accurate component identification and ordering 📊 Manual Specifications File Format Digital Format Details: Likely searchable PDF, allowing for quick navigation and printing of specific sections. High-resolution scans ensure clarity of diagrams and text. Print Quality Print Recommendation: Optimized for digital viewing and printing of essential pages. Professional printing recommended for extensive workshop use. Binding Type Binding For Digital: Not applicable for digital format, but implies organized sections for ease of use. Paper Type Paper Quality For Print: Not applicable for digital format, but implies clarity suitable for standard paper printing. ⚙️ Engine Specifications Primary Engine Engine Type: V60 Magnesium V-Twin Displacement: 998 cc Bore X Stroke: 97 mm x 68 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Peak: Approx. 128-130 hp @ 9200 rpm Torque Peak: Approx. 96-100 Nm @ 7000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Ignition System: Electronic ignition with dual spark plugs per cylinder Cooling System Cooling Method: Liquid-cooled Oil System Lubrication Type: Wet sump with oil cooler 🔧 Transmission Standard Transmission Type: 6-speed constant mesh gearbox Clutch Type: Hydraulically operated wet multi-plate clutch Features Final Drive: O-ring sealed chain Gear Ratios: Specific ratios detailed in the manual for each gear 📐 Dimensions Exterior Length: Approx. 2050 mm Width: Approx. 720 mm (without mirrors) Height: Approx. 1160 mm Wheelbase: Approx. 1410 mm Weights Dry Weight: Approx. 194 kg Wet Weight: Approx. 208 kg 🛡️ Safety Features Ratings Crash Safety Classification: N/A (Motorcycle safety is assessed differently than cars; focus on component integrity and rider protection) Active Features Braking System: High-performance Brembo calipers, floating discs. Optional ABS available on some later models. Passive Features Frame Construction: Aluminum alloy twin-spar frame for rigidity and safety Suspension Components: High-quality, adjustable suspension (e.g., Öhlins) for stability and rider control 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer with digital odometer, trip meter, and indicator lights. Some later models may have basic diagnostic readouts. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature introduced later in the production run for certain models. Connectivity Diagnostic Ports: Includes information on accessing the ECU for diagnostics via specific diagnostic connectors (e.g., under the seat). 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months Major Service Interval: Every 24,000 km (includes valve clearance checks, spark plug replacement) Fluid Specifications Engine Oil Type: Fully synthetic 10W-40 or 15W-50 API SG/SH/SJ or JASO MA Coolant Type: Mixture of distilled water and ethylene glycol-based antifreeze (50/50 ratio) Brake Fluid Type: DOT 4 Clutch Fluid Type: DOT 4 (mineral oil used on some specific clutch slave cylinders might be noted in the manual) Known Issues Common Wear Items: Cam chain tensioner, fuel pump (especially with ethanol blends), regulator/rectifier, and stator can be points of failure. Swingarm bearings and steering head bearings require regular greasing. Electrical Gremlins: Corrosion in connectors and...