Mitsubishi Lancer Evo 4 and Evo 5 1998 Service Repair Manual
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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution (Evo) Model Variant: Evo IV (CN9A) & Evo V (CP9A) Model Year: 1998 Codes Chassis Code Evo Iv: CN9A Chassis Code Evo V: CP9A 👋 Introduction Market Position Market Position Vehicle: Iconic homologation special, rally-bred performance sedan, positioned at the pinnacle of affordable performance motoring. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Audi RS2 Avant (in terms of performance and rally heritage). Key Features Vehicle Key Features Vehicle: Advanced All-Wheel Drive (AWD) system with Active Yaw Control (AYC), potent turbocharged 4G63T engine, aggressive aerodynamic enhancements, close-ratio manual gearbox, performance-tuned suspension and brakes. Manual Value Proposition Manual Value Proposition: Essential resource for owners and technicians to maintain, diagnose, and repair the highly complex and performance-oriented Lancer Evolution models. 📋 Manual Details Coverage Areas Covered Systems: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Fuel System, Cooling System, Lubrication System, Emissions Control, Interior, Exterior Trim, Troubleshooting, Specifications Page Count Page Count: Extensive (Specific count not provided, but described as comprehensive) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Likely digital (PDF) based on description, but could be printed 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair procedures for the 4G63T engine. Engine Performance: Turbocharger system, intercooler, intake and exhaust manifolds, engine management systems (ECU). Drivetrain Transmission: Manual transmission (F5M33/F5M33-1) and Active Yaw Control (AYC) system repair and adjustment. Drivetrain Differentials: Front and rear differential servicing and inspection. Suspension Front: MacPherson strut, control arms, anti-roll bar, bush replacement, alignment procedures. Steering System: Power steering system, steering rack and pinion, tie rod ends, alignment. Brake System Front: Ventilated disc brakes, caliper service, pad replacement, rotor inspection, ABS system. Electrical System General: Battery, charging system (alternator), starting system (starter motor). Suspension Rear Suspension Rear: Multi-link independent suspension, shock absorbers, springs, bushings, alignment procedures. Brake System Rear Brake System Rear: Solid disc brakes, caliper service, pad replacement, rotor inspection, ABS system. Electrical System Lighting Electrical System Lighting: Headlights, taillights, interior lighting, fog lights. Electrical System Accessories Electrical System Accessories: Wipers, horn, power windows, mirrors, door locks. Electrical System Ecu Electrical System ECU: Engine Control Unit (ECU) diagnostics and basic troubleshooting. Hvac System HVAC System: Air conditioning system servicing, heater core replacement, blower motor troubleshooting. Fuel System Fuel System: Fuel pump, fuel injectors, fuel filter replacement, fuel tank servicing. Cooling System Cooling System: Radiator, water pump, thermostat, coolant hoses, fan operation. Lubrication System Lubrication System: Oil pump, oil filter, oil pan, oil pressure sender. Emissions Control Emissions Control: Catalytic converter, O2 sensors, EVAP system. Bodywork Exterior Bodywork Exterior: Panel removal and installation (fenders, doors, hood, trunk), trim pieces, bumpers. Bodywork Interior Bodywork Interior: Dashboard removal, seat removal, carpet replacement, headliner. Procedures Included Basic Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs. Troubleshooting Diagnostics: Diagnostic flowcharts for common problems, error code interpretation (OBD-I related for this era). Component Replacement: Detailed instructions for replacing major and minor components across all systems. Engine Rebuild: Comprehensive steps for engine disassembly, parts inspection, machining recommendations, and reassembly. Transmission Overhaul: Steps for transmission removal, disassembly, part inspection, and reassembly. Suspension Repair: Replacement of worn suspension components, shock absorber and strut replacement. Brake Overhaul: Brake caliper rebuilding, master cylinder replacement, brake line bleeding. Electrical Troubleshooting: Wiring diagrams, circuit testing, fuse and relay identification, common electrical faults. Alignment Procedures: Front and rear wheel alignment specifications and adjustments. Technical Depth Depth Level: Expert Level: Covers everything from basic preventative maintenance to full engine and transmission rebuilds, including diagnostics and specialized system repair (AYC). Diagrams Illustrations: Includes step-by-step instructions with exploded views for clear visual guidance. 📊 Manual Specifications File Format File Format: Likely PDF, optimized for searchability and printing. Print Quality Print Quality: Assumed high quality, suitable for professional use. Binding Type Binding Type: N/A (if digital). If printed, likely spiral-bound or perfect-bound for ease of use in a workshop. Paper Type Paper Type: N/A (if digital). If printed, would typically be on durable paper stock. ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline-4, DOHC, 16-valve, turbocharged and intercooled Displacement Cc: 1997 Bore X Stroke Mm: 85.0 x 88.0 Compression Ratio: 8.8:1 Performance Horsepower Ps Evo Iv: 280 Horsepower Ps Evo V: 280 (often conservatively rated, actual output higher) Torque Nm Evo Iv: 350 Torque Nm Evo V: 370 Fuel System Fuel System Type: Electronic Fuel Injection (EFI) with sequential ignition Turbocharger Type: Mitsubishi TD05HR-16G (or similar variants depending on market) Fuel Type Required: Unleaded premium gasoline (95 RON or higher) 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Code Std: F5M33 / F5M33-1 Optional Transmission Type Opt: None (All Evo IV/V were manual) Features Drivetrain Layout: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Ayc System: Electronically controlled torque vectoring differential 📐 Dimensions...
Iconic homologation special, rally-bred performance sedan, positioned at the pinnacle of affordable performance motoring.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Ford Escort RS Cosworth, Audi RS2 Avant (in terms of performance and rally heritage).
Key Features Vehicle
Key Features Vehicle:
Advanced All-Wheel Drive (AWD) system with Active Yaw Control (AYC), potent turbocharged 4G63T engine, aggressive aerodynamic enhancements, close-ratio manual gearbox, performance-tuned suspension and brakes.
Manual Value Proposition
Manual Value Proposition:
Essential resource for owners and technicians to maintain, diagnose, and repair the highly complex and performance-oriented Lancer Evolution models.
Diagnostic flowcharts for common problems, error code interpretation (OBD-I related for this era).
Component Replacement:
Detailed instructions for replacing major and minor components across all systems.
Engine Rebuild:
Comprehensive steps for engine disassembly, parts inspection, machining recommendations, and reassembly.
Transmission Overhaul:
Steps for transmission removal, disassembly, part inspection, and reassembly.
Suspension Repair:
Replacement of worn suspension components, shock absorber and strut replacement.
Brake Overhaul:
Brake caliper rebuilding, master cylinder replacement, brake line bleeding.
Electrical Troubleshooting:
Wiring diagrams, circuit testing, fuse and relay identification, common electrical faults.
Alignment Procedures:
Front and rear wheel alignment specifications and adjustments.
Technical Depth
Depth Level:
Expert Level: Covers everything from basic preventative maintenance to full engine and transmission rebuilds, including diagnostics and specialized system repair (AYC).
Diagrams Illustrations:
Includes step-by-step instructions with exploded views for clear visual guidance.
📊 Manual Specifications
File Format
File Format:
Likely PDF, optimized for searchability and printing.
Print Quality
Print Quality:
Assumed high quality, suitable for professional use.
Binding Type
Binding Type:
N/A (if digital). If printed, likely spiral-bound or perfect-bound for ease of use in a workshop.
Paper Type
Paper Type:
N/A (if digital). If printed, would typically be on durable paper stock.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
Inline-4, DOHC, 16-valve, turbocharged and intercooled
Displacement Cc:
1997
Bore X Stroke Mm:
85.0 x 88.0
Compression Ratio:
8.8:1
Performance
Horsepower Ps Evo Iv:
280
Horsepower Ps Evo V:
280 (often conservatively rated, actual output higher)
Torque Nm Evo Iv:
350
Torque Nm Evo V:
370
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI) with sequential ignition
Turbocharger Type:
Mitsubishi TD05HR-16G (or similar variants depending on market)
Fuel Type Required:
Unleaded premium gasoline (95 RON or higher)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual
Transmission Code Std:
F5M33 / F5M33-1
Optional
Transmission Type Opt:
None (All Evo IV/V were manual)
Features
Drivetrain Layout:
All-Wheel Drive (AWD) with Active Yaw Control (AYC)
N/A (Not widely crash-tested by modern standards due to era and limited market, focus was on performance and handling).
Active Features
Active Safety Features:
AYC (Active Yaw Control) for enhanced stability and cornering, ABS (Anti-lock Braking System).
Passive Features
Passive Safety Features:
Driver and front passenger airbags, reinforced chassis, deformable crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory stereo system with cassette player and AM/FM radio. Speakers in doors and rear parcel shelf.
Driver Assistance
Driver Assistance Features:
AYC (Active Yaw Control) is the primary advanced driver assistance technology for performance enhancement.
Connectivity
Connectivity Features:
Limited to basic power outlets for accessories; no advanced connectivity like USB or Bluetooth in the original specification.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 5,000-7,500 km or 6 months (severe use recommended for performance vehicles).
Spark Plug Replacement Km:
Every 30,000-40,000 km (NGK BKR6EGP or equivalent).
Timing Belt Replacement Km:
Every 80,000-100,000 km (critical component).
Fluid Specifications
Engine Oil Spec:
API SG/SH/SJ, ACEA A2/A3. Viscosity: 10W-30, 10W-40, 15W-40 or 5W-30 (depending on climate). Capacity: Approx. 4.5 liters.
Transmission Oil Spec:
API GL-4. Viscosity: 75W-90. Capacity: Approx. 2.5 liters (manual transmission).
Differential Oil Spec Front:
API GL-5. Viscosity: 75W-90. Capacity: Approx. 1.2 liters.
Differential Oil Spec Rear:
API GL-5. Viscosity: 75W-90. Capacity: Approx. 1.3 liters.
Coolant Spec:
Ethylene glycol based coolant, 50/50 mix with distilled water. Capacity: Approx. 7.0 liters.
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Known Issues Engine:
Connecting rod failure at high mileage or with aggressive tuning, turbocharger wear, valve stem seal degradation.
Known Issues Ayc:
AYC pump failure, sensor issues, actuator problems. Can be complex to diagnose and repair.
Known Issues Suspension:
Wear in control arm bushings, strut top mounts, and wheel bearings due to performance driving.
Known Issues Rust:
Prone to rust in wheel arches, sills, and underbody, especially in regions with salt used on roads.
📚 Vehicle History
Brand Heritage
Brand Heritage Rally:
Mitsubishi has a strong motorsport heritage, particularly in the World Rally Championship (WRC), with the Lancer Evolution being its flagship rally homologation special.
Model Evolution
Evolution Iv Debut:
Introduced in August 1996, featuring a significantly revised chassis and the introduction of AYC.
Evolution V Debut:
Introduced in January 1998, featuring wider track, revised suspension geometry, larger wheels, more powerful engine, and updated styling.
Production
Production Period Evo Iv:
August 1996 - August 1998
Production Period Evo V:
January 1998 - January 1999
Key Production Variations:
RS (Rally Sport) models with stripped interiors and heavier-duty components, GSR (Grand Sport Racing) models with more creature comforts.
🏆 Awards & Recognition
Recognitions
Awards Vehicle:
Consistently praised by automotive media for its performance, handling, and rally-inspired technology. Recognized as an icon in the performance car segment. Many magazine 'best of' lists and performance benchmarks from its era.
Awards Manual:
Not applicable for manual awards, but its comprehensiveness and accuracy are highly valued by owners and mechanics.