1998 Mitsubushi PAJERO SPORT Service Repair Manual
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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport Model Designation: Pajero Sport / Challenger Production Year: 1998 Codes Chassis Code: K70, K80, K90 Series 👋 Introduction Market Position Vehicle Segment: Compact to Mid-size SUV (Body-on-frame) Target Audience: Off-road enthusiasts, families, those seeking rugged utility Competitive Analysis Key Competitors: Toyota 4Runner, Nissan Pathfinder, Jeep Cherokee (XJ), Ford Explorer, Isuzu Trooper Key Features Body On Frame Construction: Durable and capable for off-road use and towing 4Wd System: Mitsubishi's 'Super Select 4WD' (optional, depending on trim/market) offering various drive modes Utility: Practical cargo space, good towing capacity 📋 Manual Details Coverage Areas Coverage Scope: Complete Service & Repair Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, timing belts, cooling systems, lubrication, fuel injection, emission controls Transmission: Manual and Automatic transmission service, repair, overhaul, clutch, torque converter Drivetrain: 4WD system (Super Select 4WD), transfer case, propeller shafts, differentials, axles, hubs Suspension: Front independent suspension (Double Wishbone), Rear multi-link suspension, shock absorbers, springs, bushings, alignment Brakes: Front disc brakes, Rear drum brakes (or optional rear discs), ABS system, hydraulic components, brake fluid Steering: Power steering system, steering rack/box, column, linkage, alignment Electrical System: Battery, charging system, starting system, ignition system, lighting, accessories, fuses, relays, wiring diagrams Body And Chassis: Body panels, doors, windows, seats, interior trim, chassis frame, corrosion protection HVAC: Heating, Ventilation, and Air Conditioning system, refrigerant, components, diagnosis Safety Systems: Seat belts, airbag system (if equipped) Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic charts, symptom-based troubleshooting for all major systems Repair: Step-by-step repair procedures for all components and systems Overhaul: Complete engine and transmission overhaul instructions Diagnostics: OBD-II (if applicable), diagnostic trouble codes (DTCs), sensor testing Technical Depth Depth Level: Comprehensive: From basic maintenance to full engine/transmission rebuilds 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-based PDF) Print Quality Printability: Printable (high resolution) Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: 4G64 (2.4L SOHC I4) Engine Displacement Gasoline: 2351 cc Engine Type Gasoline: Inline 4-cylinder, Naturally Aspirated Horsepower Gasoline: Approx. 133-143 hp @ 5500 rpm (market dependent) Torque Gasoline: Approx. 190-200 Nm @ 3000-4000 rpm (market dependent) Secondary Engine Engine Code Diesel: 4D56 (2.5L SOHC Turbo Diesel I4) Engine Displacement Diesel: 2477 cc Engine Type Diesel: Inline 4-cylinder, Turbocharged Diesel Horsepower Diesel: Approx. 99-114 hp @ 4000 rpm (market dependent) Torque Diesel: Approx. 240-255 Nm @ 2000-2500 rpm (market dependent) Fuel System Fuel Delivery Gasoline: Multi-point Fuel Injection (MPI) Fuel Type Gasoline: Unleaded gasoline Fuel Delivery Diesel: Direct Injection, Turbocharged Fuel Type Diesel: Diesel 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic (with overdrive) Features 4Wd System Type: Part-time 4WD or Full-time 4WD (Super Select) Transfer Case Gears: 2WD, 4H, 4HLC (with locked center diff), 4LLC (with locked center diff and low range) (Super Select) 📐 Dimensions Exterior Wheelbase: Approx. 2725 mm (107.3 in) Length: Approx. 4600-4700 mm (181.1-185.0 in) (varies by market/bumper options) Width: Approx. 1775-1800 mm (69.9-70.9 in) Height: Approx. 1750-1800 mm (68.9-70.9 in) (varies by roof rack/suspension) Weights Curb Weight: Approx. 1700-1900 kg (3750-4190 lbs) (varies by engine/options) Towing Capacity: Up to 2000 kg (4400 lbs) (market dependent, check local regulations) 🛡️ Safety Features Ratings Crash Test Results: Limited official crash test data available for this specific year/model from major agencies like NHTSA/Euro NCAP in a comparable format to modern vehicles. Active Features ABS: Anti-lock Braking System (Optional on some trims, standard on higher trims/markets) Passive Features Airbags: Driver and Passenger airbags (standard on most models) Seatbelts: 3-point seat belts with pretensioners (front), 3-point or lap belts (rear) Body Construction: Reinforced safety cell, crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player, basic speaker system. Navigation: Not available on standard 1998 models. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Not available. Connectivity Bluetooth: Not available. Usb Ports: Not available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type. Air Filter Replacement: Every 20,000-40,000 km (12,000-24,000 miles) Spark Plug Replacement Gasoline: Every 40,000-100,000 km (24,000-60,000 miles) depending on plug type (standard vs. iridium). Timing Belt Replacement: Critical: Every 80,000-100,000 km (50,000-60,000 miles) or 5-7 years for 4G64 and 4D56 engines. Refer to manual for exact interval. Fluid Specifications Engine Oil Type Gasoline: API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specifics) Engine Oil Type Diesel: API CF or higher, SAE 15W-40 or 10W-30 (check manual for specifics) Coolant Type: Ethylene Glycol based coolant with demineralized water (typically 50/50 mix). Consult manual for specific Mitsubishi coolant...
2WD, 4H, 4HLC (with locked center diff), 4LLC (with locked center diff and low range) (Super Select)
📐 Dimensions
Exterior
Wheelbase:
Approx. 2725 mm (107.3 in)
Length:
Approx. 4600-4700 mm (181.1-185.0 in) (varies by market/bumper options)
Width:
Approx. 1775-1800 mm (69.9-70.9 in)
Height:
Approx. 1750-1800 mm (68.9-70.9 in) (varies by roof rack/suspension)
Weights
Curb Weight:
Approx. 1700-1900 kg (3750-4190 lbs) (varies by engine/options)
Towing Capacity:
Up to 2000 kg (4400 lbs) (market dependent, check local regulations)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official crash test data available for this specific year/model from major agencies like NHTSA/Euro NCAP in a comparable format to modern vehicles.
Active Features
ABS:
Anti-lock Braking System (Optional on some trims, standard on higher trims/markets)
Passive Features
Airbags:
Driver and Passenger airbags (standard on most models)
Seatbelts:
3-point seat belts with pretensioners (front), 3-point or lap belts (rear)
Body Construction:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player, basic speaker system.
Navigation:
Not available on standard 1998 models.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Not available.
Connectivity
Bluetooth:
Not available.
Usb Ports:
Not available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type.
Air Filter Replacement:
Every 20,000-40,000 km (12,000-24,000 miles)
Spark Plug Replacement Gasoline:
Every 40,000-100,000 km (24,000-60,000 miles) depending on plug type (standard vs. iridium).
Timing Belt Replacement:
Critical: Every 80,000-100,000 km (50,000-60,000 miles) or 5-7 years for 4G64 and 4D56 engines. Refer to manual for exact interval.
Fluid Specifications
Engine Oil Type Gasoline:
API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specifics)
Engine Oil Type Diesel:
API CF or higher, SAE 15W-40 or 10W-30 (check manual for specifics)
Coolant Type:
Ethylene Glycol based coolant with demineralized water (typically 50/50 mix). Consult manual for specific Mitsubishi coolant recommendation.
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
Dexron III/Mercon compatible ATF. Consult manual for exact specification and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Engine 4G64:
Head gasket leaks, oil consumption at higher mileage, timing belt failure if not replaced on schedule.
Engine 4D56 Diesel:
Turbocharger issues, glow plug problems, timing belt replacement is critical.
Drivetrain:
Wear in CV joints, transfer case solenoid issues (on some models), propeller shaft U-joints.
Suspension:
Worn ball joints and bushings, especially in off-road usage; front suspension noises.
Electrical:
Corroded grounds, alternator issues, power window regulators.
Rust:
Susceptible to rust on body panels, frame, and exhaust system, especially in areas with road salt.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Long history in 4WD vehicles, including the Pajero lineage, known for durability and off-road prowess.
Model Evolution
Pajero Family:
The Pajero Sport (or Challenger in some markets) is a derivative of the Pajero, built on a separate, more utilitarian chassis.
First Generation:
Introduced in 1996 as the second generation of the Mitsubishi Pajero Junior/Pajero Mini series, evolving into the Challenger/Pajero Sport designation.
Production
Production Start:
1996
Manufacturing Locations:
Japan (for domestic market), and assembled in various other global locations depending on market.
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Consistently praised for its off-road capability and robust chassis, often winning consumer awards in its segment for utility and durability.
Ratings
Consumer Reports:
Specific ratings vary by year and specific model tested, but generally positioned as a reliable choice for those prioritizing off-road performance over on-road comfort.
Certifications
Emissions Compliance:
Compliant with prevailing emissions standards for its model year (e.g., EPA, CARB if sold in California, Euro standards).