Aprilia RSV Mille 956X 1999-2000 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: RSV Mille Model Variant: 956X Year: 1999-2000 Codes Engine Code: Rotax 60-degree V-twin, 4-stroke ๐ Introduction Market Position Positioning: The Aprilia RSV Mille was a flagship sportbike positioned as a premium, high-performance machine for serious riders, competing against established Italian and Japanese rivals in the superbike segment. Competitive Analysis Competitors: Key competitors for the 1999-2000 RSV Mille included the Ducati 916/996, Yamaha YZF-R1, Honda CBR900RR Fireblade, Suzuki GSX-R750/1000, and Kawasaki ZX-9R. Key Features Features: Renowned for its sharp handling, powerful V-twin engine, distinctive Italian styling, advanced chassis components, and high-quality build. ๐ Manual Details Coverage Areas Coverage: Comprehensive service and repair information for Aprilia RSV Mille 956X models from 1999 to 2000. Page Count Pages: Estimated 400-600 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Repair Manual Language Language: English (presumed, based on product name) Format Format: Likely PDF or digital format, potentially print on demand. Contains detailed diagrams and schematics. ๐ Manual Coverage Systems Covered Systems: Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Transmission, Clutch, Drivetrain, Chassis, Suspension (Front & Rear), Braking System (Front & Rear), Electrical System (Wiring Harness, Lighting, Ignition Switches, ECU), Frame, Bodywork, Fairings, Wheels, Tires, Instruments, Controls. Procedures Included Procedures: Routine maintenance, scheduled servicing, troubleshooting, diagnostic procedures, component removal and installation, overhaul instructions, repair procedures, specifications and tolerances, wiring diagrams, torque values, fluid capacities and types, special tool requirements. Technical Depth Depth: In-depth technical information suitable for professional mechanics and experienced DIY enthusiasts. Covers from basic adjustments to complete engine rebuilds and electrical system diagnostics. ๐ Manual Specifications File Format File Format: Digital (PDF) is standard for modern service manuals, allowing for searchability and easy navigation. Print quality would depend on the reproduction method (e.g., print on demand). Print Quality Quality: High-resolution digital scans of original factory documentation, ensuring clarity of diagrams, schematics, and text. If printed, expect professional binding and clear text reproduction. Binding Type Binding: If printed: Typically coil-bound or perfect-bound for durability and ease of use in a workshop environment. Digital format eliminates the need for binding. Paper Type Paper: If printed: Durable paper stock to withstand frequent handling in a workshop, often on glossy or semi-gloss paper for clear image reproduction. โ๏ธ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, 60-degree V-twin Displacement: 998 cc (996cc for early models, often referred to as 956X in some markets/documentation implying slight variations or internal designation) Bore X Stroke: 97 mm x 68 mm Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower: Approximately 124-130 hp (at crankshaft) Torque: Approximately 98-100 Nm (72-74 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), often with 46mm throttle bodies Fuel Type: Unleaded gasoline, minimum 95 RON (Research Octane Number) Lubrication System Oil Type: SAE 10W-40 or 15W-50 JASO MA certified motorcycle engine oil Oil Capacity: Approximately 3.5 - 4.0 liters (with filter change) Cooling System Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water ๐ง Transmission Standard Transmission Type: 6-speed, constant mesh Features Clutch Type: Wet, multi-plate, hydraulic actuation Final Drive: O-ring sealed chain, 525 pitch ๐ Dimensions Exterior Length: Approx. 2050 mm (80.7 in) Width: Approx. 710 mm (28.0 in) (excluding mirrors) Height: Approx. 1160 mm (45.7 in) Weights Dry Weight: Approx. 193 kg (425 lbs) Wet Weight: Approx. 208 kg (459 lbs) (fully fueled) Fuel Tank Capacity: 21 liters (5.5 US gallons) ๐ก๏ธ Safety Features Ratings Safety Features: As a sportbike of this era, dedicated safety ratings (like NCAP) were not applicable. Emphasis was on rider control and chassis dynamics. Active Features Braking System Front: Dual 320 mm discs with 4-piston radial calipers (e.g., Brembo) Braking System Rear: Single 220 mm disc with 2-piston caliper Passive Features Chassis Construction: Aluminum alloy twin-spar frame ๐ก Technology Features Infotainment Instrumentation: Digital/analog combination instrument cluster featuring tachometer, speedometer, odometer, trip meters, fuel level, coolant temperature, and warning lights. Driver Assistance Electronic Aids: Limited to basic ignition and fuel management systems. No advanced rider aids like ABS or traction control were standard on this model. Connectivity Connectivity Features: No integrated connectivity features; diagnostic access is typically via ECU connectors. ๐ง Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or annually, whichever comes first. Filter Change Interval: With every oil change. Spark Plug Replacement: Every 12,000 km (7,500 miles) Valve Clearance Check: Every 12,000 km (7,500 miles) or every two years. Fluid Specifications Brake Fluid Type: DOT 4 synthetic brake fluid Coolant Specifications: 50% Ethylene Glycol coolant and 50% Distilled Water Known Issues Common Issues: Potential for stator failure, electrical connector corrosion, occasional fuel pump issues, and wear on the cam chain tensioner. Fairing fitment can sometimes be precise. Refer to the manual for specific diagnostic steps. Tire Pressure Front: 2.5 bar (36 psi) Tire Pressure...
The Aprilia RSV Mille was a flagship sportbike positioned as a premium, high-performance machine for serious riders, competing against established Italian and Japanese rivals in the superbike segment.
Competitive Analysis
Competitors:
Key competitors for the 1999-2000 RSV Mille included the Ducati 916/996, Yamaha YZF-R1, Honda CBR900RR Fireblade, Suzuki GSX-R750/1000, and Kawasaki ZX-9R.
Key Features
Features:
Renowned for its sharp handling, powerful V-twin engine, distinctive Italian styling, advanced chassis components, and high-quality build.
๐ Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair information for Aprilia RSV Mille 956X models from 1999 to 2000.
Page Count
Pages:
Estimated 400-600 pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (presumed, based on product name)
Format
Format:
Likely PDF or digital format, potentially print on demand. Contains detailed diagrams and schematics.
Routine maintenance, scheduled servicing, troubleshooting, diagnostic procedures, component removal and installation, overhaul instructions, repair procedures, specifications and tolerances, wiring diagrams, torque values, fluid capacities and types, special tool requirements.
Technical Depth
Depth:
In-depth technical information suitable for professional mechanics and experienced DIY enthusiasts. Covers from basic adjustments to complete engine rebuilds and electrical system diagnostics.
๐ Manual Specifications
File Format
File Format:
Digital (PDF) is standard for modern service manuals, allowing for searchability and easy navigation. Print quality would depend on the reproduction method (e.g., print on demand).
Print Quality
Quality:
High-resolution digital scans of original factory documentation, ensuring clarity of diagrams, schematics, and text. If printed, expect professional binding and clear text reproduction.
Binding Type
Binding:
If printed: Typically coil-bound or perfect-bound for durability and ease of use in a workshop environment. Digital format eliminates the need for binding.
Paper Type
Paper:
If printed: Durable paper stock to withstand frequent handling in a workshop, often on glossy or semi-gloss paper for clear image reproduction.
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, 60-degree V-twin
Displacement:
998 cc (996cc for early models, often referred to as 956X in some markets/documentation implying slight variations or internal designation)
Bore X Stroke:
97 mm x 68 mm
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 124-130 hp (at crankshaft)
Torque:
Approximately 98-100 Nm (72-74 lb-ft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), often with 46mm throttle bodies
Fuel Type:
Unleaded gasoline, minimum 95 RON (Research Octane Number)
Lubrication System
Oil Type:
SAE 10W-40 or 15W-50 JASO MA certified motorcycle engine oil
Oil Capacity:
Approximately 3.5 - 4.0 liters (with filter change)
Cooling System
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water
๐ง Transmission
Standard
Transmission Type:
6-speed, constant mesh
Features
Clutch Type:
Wet, multi-plate, hydraulic actuation
Final Drive:
O-ring sealed chain, 525 pitch
๐ Dimensions
Exterior
Length:
Approx. 2050 mm (80.7 in)
Width:
Approx. 710 mm (28.0 in) (excluding mirrors)
Height:
Approx. 1160 mm (45.7 in)
Weights
Dry Weight:
Approx. 193 kg (425 lbs)
Wet Weight:
Approx. 208 kg (459 lbs) (fully fueled)
Fuel Tank Capacity:
21 liters (5.5 US gallons)
๐ก๏ธ Safety Features
Ratings
Safety Features:
As a sportbike of this era, dedicated safety ratings (like NCAP) were not applicable. Emphasis was on rider control and chassis dynamics.
Active Features
Braking System Front:
Dual 320 mm discs with 4-piston radial calipers (e.g., Brembo)
Limited to basic ignition and fuel management systems. No advanced rider aids like ABS or traction control were standard on this model.
Connectivity
Connectivity Features:
No integrated connectivity features; diagnostic access is typically via ECU connectors.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or annually, whichever comes first.
Filter Change Interval:
With every oil change.
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Valve Clearance Check:
Every 12,000 km (7,500 miles) or every two years.
Fluid Specifications
Brake Fluid Type:
DOT 4 synthetic brake fluid
Coolant Specifications:
50% Ethylene Glycol coolant and 50% Distilled Water
Known Issues
Common Issues:
Potential for stator failure, electrical connector corrosion, occasional fuel pump issues, and wear on the cam chain tensioner. Fairing fitment can sometimes be precise. Refer to the manual for specific diagnostic steps.
Tire Pressure Front:
2.5 bar (36 psi)
Tire Pressure Rear:
2.9 bar (42 psi) (solo rider)
๐ Vehicle History
Brand Heritage
Heritage:
Aprilia, an Italian manufacturer, has a strong racing heritage, particularly in smaller displacement classes, which influenced the development and performance focus of the RSV Mille.
Model Evolution
Evolution:
The RSV Mille (first generation) debuted in 1998 as Aprilia's entry into the 1000cc superbike category. It was designed to be a potent road bike with strong track capabilities, utilizing the Austrian Rotax V-twin engine.
Production
Production Period:
1998-2003 (for the first generation RSV Mille)
Manufacturing Location:
Noale, Italy
๐ Awards & Recognition
Recognitions
Press Reviews:
The RSV Mille was generally praised by motorcycle publications for its performance, handling, and build quality, often noted as a strong contender in the superbike class, especially for those seeking an Italian exotic.
Ratings
Track Performance:
Highly regarded for its track capability due to its stiff chassis, powerful engine, and excellent suspension geometry, making it a favorite for track day enthusiasts.