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Isuzu Trooper 1999-2002 Workshop Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Isuzu Model: Trooper Model Years Covered: 1999, 2000, 2001, 2002 Codes Platform Code: UBS (Third Generation) 👋 Introduction Market Position Vehicle Segment: Mid-size SUV (Sport Utility Vehicle) Vehicle Purpose: Capable off-road vehicle with comfortable on-road manners, suitable for families and adventurers Competitive Analysis Key Competitors: Toyota 4Runner, Jeep Grand Cherokee, Ford Explorer, Nissan Pathfinder, Chevrolet Blazer Key Features Body Styles: 4-door SUV Drivetrain Options: Part-time 4WD, optional Full-Time 4WD (based on specific trims and market) Off Road Capability: Renowned for robust chassis, strong 4WD systems, and good ground clearance 📋 Manual Details Coverage Areas Manual Type: Complete Official Factory Service Repair Manual Language: English Format: Downloadable Page Count Page Count: Hundreds (Specific count not provided in product info, but implies comprehensive) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, diagnosis, timing, cooling, lubrication, fuel delivery Engine Electrical: Ignition system, starting and charging system, ECU and sensors, wiring diagrams Transmission Manual: Manual transmission (if applicable to specific trims), clutch, gearbox overhaul Transmission Automatic: Automatic transmission diagnosis, repair, fluid and filter service, torque converter Drivetrain 4Wd: Transfer case operation and repair, front and rear differentials, driveshafts, CV joints Brakes: Hydraulic system, ABS diagnosis and repair, brake pads, rotors, calipers, lines Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications Steering: Power steering system, steering rack/gearbox, tie rods, steering column Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure testing, emissions control Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, emissions components Cooling System: Radiator, fan, thermostat, water pump, coolant specifications and capacity HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair, refrigerant, components Electrical Body: Lighting, interior electronics, power windows, locks, mirrors, wiper system Bodywork Chassis: Body panel removal and installation, structural components, chassis maintenance, rust prevention Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), fault finding procedures, symptom-based troubleshooting Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, belt inspections Component Replacement: Detailed steps for replacing major components (e.g., starter, alternator, water pump, brake calipers) Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly procedures Transmission Overhaul: Step-by-step guides for complete transmission rebuilds Electrical Diagnostics: Wiring diagrams, pin-out charts, testing procedures for sensors and actuators Suspension Alignment: Alignment specifications and procedures Brake Service: Brake bleeding, caliper replacement, rotor turning/replacement HVAC Service: Refrigerant handling, leak detection, component replacement Technical Depth Depth Level: Comprehensive factory-level repair and diagnostic information Diagnostic Tools: Covers procedures requiring specialized diagnostic tools and equipment Torque Specifications: Detailed torque specifications for all critical fasteners Clearances Tolerances: Precise clearances and tolerances for engine and driveline components 📊 Manual Specifications File Format File Type: Digital Download (Implied PDF or similar easily printable format) Print Quality Printability: Designed for full printing of all hundreds of pages Binding Type Binding Method: Not applicable for download, but implies professional format suitable for binding Paper Type Paper Suitability: Suitable for printing on standard paper, potentially requiring heavy-duty paper for frequent shop use ⚙️ Engine Specifications Primary Engine Engine Code Gas: 3.5L V6 (6VD1-W) Engine Displacement Gas: 3.5 Liters (3494 cc) Engine Configuration Gas: SOHC V6 Horsepower Gas: Approx. 215-230 hp (depending on specific tune and market) Torque Gas: Approx. 230-240 lb-ft (depending on specific tune and market) Secondary Engine Engine Code Diesel: 3.0L 4-Cylinder Turbo Diesel (4JX1-TC) Engine Displacement Diesel: 3.0 Liters (2999 cc) Engine Configuration Diesel: DOHC 4-Cylinder, Turbocharged, Intercooled Horsepower Diesel: Approx. 130-150 hp (depending on specific tune and market) Torque Diesel: Approx. 240-260 lb-ft (depending on specific tune and market) Fuel System Fuel Injection Gas: Multi-point Fuel Injection (MPI) Fuel Type Gas: Unleaded Gasoline Fuel Injection Diesel: Direct Injection, Common Rail (CRDI) Fuel Type Diesel: Diesel 🔧 Transmission Standard Transmission Type Gas: 4-speed Automatic (4L30-E) Optional Transmission Type Diesel: 5-speed Manual or 4-speed Automatic (depending on market) Features Transfer Case: Electronic or Manual Shift Transfer Case (e.g., NP8 / NGCS) Transmission Fluid Auto: Dexron-III (or equivalent) Transmission Fluid Manual: API GL-4 or GL-5 gear oil (specific viscosity to be confirmed by manual) 📐 Dimensions Exterior Length: Approx. 187.0 - 191.0 inches (4750 - 4851 mm) Width: Approx. 74.5 inches (1892 mm) Height: Approx. 70.5 - 72.0 inches (1791 - 1829 mm) Wheelbase: Approx. 111.2 inches (2824 mm) Weights Curb Weight: Approx. 4,300 - 4,800 lbs (1950 - 2177 kg), varies by configuration Gross Vehicle Weight Rating Gvw: Approx. 5,800 - 6,200 lbs (2630 - 2812 kg) 🛡️ Safety Features Ratings NHTSA Rollover Rating: Four-star rating (for models equipped with specific safety features) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) on some models Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point seat belts for all occupants 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD Player, optional premium sound systems available Navigation: Optional factory-installed GPS navigation system on higher trims Driver Assistance...
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Isuzu Trooper 1999-2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Trooper
Model Years Covered:
1999, 2000, 2001, 2002
Codes
Platform Code:
UBS (Third Generation)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV (Sport Utility Vehicle)
Vehicle Purpose:
Capable off-road vehicle with comfortable on-road manners, suitable for families and adventurers
Competitive Analysis
Key Competitors:
Toyota 4Runner, Jeep Grand Cherokee, Ford Explorer, Nissan Pathfinder, Chevrolet Blazer
Key Features
Body Styles:
4-door SUV
Drivetrain Options:
Part-time 4WD, optional Full-Time 4WD (based on specific trims and market)
Off Road Capability:
Renowned for robust chassis, strong 4WD systems, and good ground clearance
📋 Manual Details
Coverage Areas
Manual Type:
Complete Official Factory Service Repair Manual
Language:
English
Format:
Downloadable
Page Count
Page Count:
Hundreds (Specific count not provided in product info, but implies comprehensive)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, diagnosis, timing, cooling, lubrication, fuel delivery
Engine Electrical:
Ignition system, starting and charging system, ECU and sensors, wiring diagrams
Transmission Manual:
Manual transmission (if applicable to specific trims), clutch, gearbox overhaul
Transmission Automatic:
Automatic transmission diagnosis, repair, fluid and filter service, torque converter
Drivetrain 4Wd:
Transfer case operation and repair, front and rear differentials, driveshafts, CV joints
Brakes:
Hydraulic system, ABS diagnosis and repair, brake pads, rotors, calipers, lines
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications
Steering:
Power steering system, steering rack/gearbox, tie rods, steering column
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure testing, emissions control
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes, emissions components
Cooling System:
Radiator, fan, thermostat, water pump, coolant specifications and capacity
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair, refrigerant, components
Electrical Body:
Lighting, interior electronics, power windows, locks, mirrors, wiper system
Bodywork Chassis:
Body panel removal and installation, structural components, chassis maintenance, rust prevention
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), fault finding procedures, symptom-based troubleshooting
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, belt inspections
Component Replacement:
Detailed steps for replacing major components (e.g., starter, alternator, water pump, brake calipers)
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly procedures
Transmission Overhaul:
Step-by-step guides for complete transmission rebuilds
Electrical Diagnostics:
Wiring diagrams, pin-out charts, testing procedures for sensors and actuators
Suspension Alignment:
Alignment specifications and procedures
Brake Service:
Brake bleeding, caliper replacement, rotor turning/replacement
HVAC Service:
Refrigerant handling, leak detection, component replacement
Technical Depth
Depth Level:
Comprehensive factory-level repair and diagnostic information
Diagnostic Tools:
Covers procedures requiring specialized diagnostic tools and equipment
Torque Specifications:
Detailed torque specifications for all critical fasteners
Clearances Tolerances:
Precise clearances and tolerances for engine and driveline components
📊 Manual Specifications
File Format
File Type:
Digital Download (Implied PDF or similar easily printable format)
Print Quality
Printability:
Designed for full printing of all hundreds of pages
Binding Type
Binding Method:
Not applicable for download, but implies professional format suitable for binding
Paper Type
Paper Suitability:
Suitable for printing on standard paper, potentially requiring heavy-duty paper for frequent shop use
⚙️ Engine Specifications
Primary Engine
Engine Code Gas:
3.5L V6 (6VD1-W)
Engine Displacement Gas:
3.5 Liters (3494 cc)
Engine Configuration Gas:
SOHC V6
Horsepower Gas:
Approx. 215-230 hp (depending on specific tune and market)
Torque Gas:
Approx. 230-240 lb-ft (depending on specific tune and market)
Secondary Engine
Engine Code Diesel:
3.0L 4-Cylinder Turbo Diesel (4JX1-TC)
Engine Displacement Diesel:
3.0 Liters (2999 cc)
Engine Configuration Diesel:
DOHC 4-Cylinder, Turbocharged, Intercooled
Horsepower Diesel:
Approx. 130-150 hp (depending on specific tune and market)
Torque Diesel:
Approx. 240-260 lb-ft (depending on specific tune and market)
Fuel System
Fuel Injection Gas:
Multi-point Fuel Injection (MPI)
Fuel Type Gas:
Unleaded Gasoline
Fuel Injection Diesel:
Direct Injection, Common Rail (CRDI)
Fuel Type Diesel:
Diesel
🔧 Transmission
Standard
Transmission Type Gas:
4-speed Automatic (4L30-E)
Optional
Transmission Type Diesel:
5-speed Manual or 4-speed Automatic (depending on market)
Features
Transfer Case:
Electronic or Manual Shift Transfer Case (e.g., NP8 / NGCS)
Transmission Fluid Auto:
Dexron-III (or equivalent)
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil (specific viscosity to be confirmed by manual)
📐 Dimensions
Exterior
Length:
Approx. 187.0 - 191.0 inches (4750 - 4851 mm)
Width:
Approx. 74.5 inches (1892 mm)
Height:
Approx. 70.5 - 72.0 inches (1791 - 1829 mm)
Wheelbase:
Approx. 111.2 inches (2824 mm)
Weights
Curb Weight:
Approx. 4,300 - 4,800 lbs (1950 - 2177 kg), varies by configuration
Gross Vehicle Weight Rating Gvw:
Approx. 5,800 - 6,200 lbs (2630 - 2812 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Four-star rating (for models equipped with specific safety features)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) on some models
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Three-point seat belts for all occupants
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD Player, optional premium sound systems available
Navigation:
Optional factory-installed GPS navigation system on higher trims
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Rarely offered, not a common feature for this generation
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles or 6 months (refer to manual for specific engine/oil type)
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on conditions
Spark Plug Replacement Gas:
Approx. 60,000 - 100,000 miles (depending on plug type)
Timing Belt Replacement Gas:
N/A (6VD1-W uses a timing chain)
Timing Belt Replacement Diesel:
N/A (4JX1-TC uses a timing chain)
Fluid Specifications
Engine Oil Gas:
SAE 5W-30 or 10W-30 (API SJ or higher, ILSAC GF-2 or higher)
Engine Oil Diesel:
API CI-4 or CH-4, SAE 15W-40 or 5W-40 (synthetic recommended for colder climates)
Coolant:
Isuzu Super Long Life Coolant (Blue) or equivalent ethylene glycol based coolant with demineralized water (50/50 mix)
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid
Known Issues
Head Gasket Failure Gas:
Some earlier models of the 6VD1 V6 engine experienced head gasket issues. The 1999-2002 models may have had improvements, but it's a known area for inspection.
Diesel Injector Problems:
The 4JX1-TC diesel engine's high-pressure fuel injectors can be sensitive to fuel quality and can be costly to replace if they fail.
Transmission Shifting Issues:
Occasional reports of hesitant shifting or solenoid issues in the 4L30-E automatic transmission.
Rust Underbody:
As with many body-on-frame SUVs of this era, rust on the frame and underbody components can be a concern, especially in areas with road salt.
📚 Vehicle History
Brand Heritage
Isuzu Legacy:
Isuzu has a long history of producing robust and reliable vehicles, particularly known for their trucks and SUVs.
Model Evolution
Third Generation Launch:
Introduced globally in 1997/1998, with North American launch for model year 1998. The 1999-2002 models represent a significant update to the third generation.
Production
Production Location:
Fujisawa, Japan (Primary)
Production End North America:
2002 (discontinued in the North American market due to GM's restructuring)
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently recognized for its off-road prowess and durability by automotive publications and enthusiasts.
Ratings
Consumer Satisfaction Index:
Varied depending on the specific year and reporting agency, but generally considered a reliable vehicle in its class.
Certifications
Emissions Compliance:
Compliant with U.S. EPA and CARB emissions standards for the respective model years.
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