Opel Frontera 1999-2002 Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Opel Model: Frontera Year: 1999-2002 Codes Platform Code: A2 Model Code Range: UB, UT ๐ Introduction Market Position Vehicle Segment: Compact SUV / Off-roader Target Audience: Enthusiasts, DIY mechanics, professional repair shops Competitive Analysis Key Competitors: Nissan Terrano/Pathfinder, Mitsubishi Pajero/Shogun, Toyota Land Cruiser Prado, Jeep Cherokee (XJ), Land Rover Discovery Key Features Manual Value Proposition: Inexpensive way to keep vehicle working properly, comprehensive factory data Manual Usability: Numbered instructions, bold figure numbers, numbered table of contents for fast information retrieval ๐ Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Model Years Covered: 1999, 2000, 2001, 2002 Body Styles Covered: All Styles Page Count Estimated Page Count: Hundreds of Pages Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format File Format: PDF ๐ Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Emission System, Engine Control System, Differential/Drive, Axle Chassis: Brake System, Suspension, Steering, Cooling System, Chassis/Body Electrical And HVAC: Wiring Diagram, Electrical System, Heater/Air Conditioning General And Safety: General Maintenance, Troubleshooting, Periodic Lubrication, Restraint System, Interior Procedures Included Repair Procedures: Step-by-step instructions, complete disassembly based procedures, detailed substeps, troubleshooting Maintenance Procedures: General maintenance, periodic lubrication, fluid changes Diagnostic Procedures: Troubleshooting, electrical system diagnostics, wiring diagrams Technical Depth Depth: Complete factory level detail, suitable for DIY and professional mechanics Illustrations: Hundreds of photos and illustrations, enlarged insets for detailed part examination ๐ Manual Specifications File Format Format: PDF Compatibility: All PC based Windows operating systems and Mac Print Quality Printability: Printable in its entirety or selected pages without restriction Binding Type Delivery Method: Download (link provided after payment) Paper Type Digital Delivery Benefit: No shipping costs or waiting time for physical delivery Software Requirements Reader Requirement: Adobe PDF Reader โ๏ธ Engine Specifications Primary Engine Engine Options General: The manual covers multiple engine variants available for the Frontera during this period. Common Engines 1999-2002: 2.2L X22SE (I4 Petrol), 2.0L C20NE (I4 Petrol), 2.2L X22DTH (I4 Diesel), 2.5L X25DT (I4 Diesel) Performance Horsepower Range: Typically between 110 HP (2.0L Petrol) and 130 HP (2.2L Diesel) Torque Range: Varies by engine; Diesel variants generally offer higher torque for off-road use. Fuel System Fuel Delivery Petrol: Multi-point Fuel Injection (MPI) Fuel Delivery Diesel: Direct Injection (DI) or Common Rail (CR) depending on specific engine variant. ๐ง Transmission Standard Transmission Types: 5-speed manual, 4-speed automatic Optional Drive System: Part-time 4WD with selectable low-range transfer case Features Transfer Case Operation: Manual or electronic engagement depending on trim/options. ๐ Dimensions Exterior Body Styles: Short-wheelbase (SWB) 3-door and Long-wheelbase (LWB) 5-door variants Ground Clearance: Typically around 200-220 mm, aiding off-road capability. Weights Curb Weight Range: Approximately 1700 kg to 1900 kg depending on configuration. Towing Capacity: Refer to vehicle specific documentation for exact ratings, but generally robust for its class. ๐ก๏ธ Safety Features Ratings Crash Test Data Availability: Limited modern crash test data available compared to contemporary vehicles. Active Features ABS: Anti-lock Braking System (ABS) available on higher trims. Traction Control: Traction Control System (TCS) may be available on some models. Passive Features Airbags: Driver and front passenger airbags standard on most models. ๐ก Technology Features Infotainment Audio System: Basic radio/cassette or CD player systems, often with optional premium sound. Navigation: Aftermarket navigation systems were typically the only option. Driver Assistance Parking Sensors: Not typically factory-fitted during this era. Connectivity Bluetooth: Not a factory feature. ๐ง Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 12 months, consult manual for specifics. Timing Belt Replacement: Required for petrol engines, interval varies by engine (e.g., 60,000-100,000 km), diesel engines may use chains. Fluid Specifications Engine Oil Specification: Refer to manual for API/ACEA specifications based on engine type (e.g., API SJ, ACEA A3/B3). Coolant Type: Ethylene glycol-based coolant, typically GM specification (e.g., Dex-Cool or equivalent). Transmission Fluid Manual: GL-4 specification gear oil, e.g., SAE 75W-90. Transmission Fluid Automatic: Dexron III (or equivalent) automatic transmission fluid. Known Issues Common Wear Items: Suspension components (bushings, ball joints), exhaust system corrosion, clutch wear (manual transmissions), diesel injection pump issues on older variants. Electrical Gremlins: Can be susceptible to minor electrical issues, particularly related to body control modules or sensors. Rust Prone Areas: Wheel arches, sills, chassis frame, particularly in areas with high salt usage. ๐ Vehicle History Brand Heritage Opel SUV Lineage: Opel's entry into the SUV market, often leveraging Isuzu platform sharing. Model Evolution Generation: The Opel Frontera A (produced 1991-1998) was succeeded by the Frontera B, which this manual covers. The Frontera B featured updated styling and powertrains. Production Manufacturing Location: Primarily manufactured in Luton, UK (Vauxhall Motors) and Eisenach, Germany (Opel). ๐ Awards & Recognition Recognitions Off Road Capability Recognition: The Frontera was generally well-regarded for its off-road prowess within its class, often praised for its robust chassis and transfer case. Ratings Value For Money: Often considered...
Typically between 110 HP (2.0L Petrol) and 130 HP (2.2L Diesel)
Torque Range:
Varies by engine; Diesel variants generally offer higher torque for off-road use.
Fuel System
Fuel Delivery Petrol:
Multi-point Fuel Injection (MPI)
Fuel Delivery Diesel:
Direct Injection (DI) or Common Rail (CR) depending on specific engine variant.
๐ง Transmission
Standard
Transmission Types:
5-speed manual, 4-speed automatic
Optional
Drive System:
Part-time 4WD with selectable low-range transfer case
Features
Transfer Case Operation:
Manual or electronic engagement depending on trim/options.
๐ Dimensions
Exterior
Body Styles:
Short-wheelbase (SWB) 3-door and Long-wheelbase (LWB) 5-door variants
Ground Clearance:
Typically around 200-220 mm, aiding off-road capability.
Weights
Curb Weight Range:
Approximately 1700 kg to 1900 kg depending on configuration.
Towing Capacity:
Refer to vehicle specific documentation for exact ratings, but generally robust for its class.
๐ก๏ธ Safety Features
Ratings
Crash Test Data Availability:
Limited modern crash test data available compared to contemporary vehicles.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims.
Traction Control:
Traction Control System (TCS) may be available on some models.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models.
๐ก Technology Features
Infotainment
Audio System:
Basic radio/cassette or CD player systems, often with optional premium sound.
Navigation:
Aftermarket navigation systems were typically the only option.
Driver Assistance
Parking Sensors:
Not typically factory-fitted during this era.
Connectivity
Bluetooth:
Not a factory feature.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months, consult manual for specifics.
Timing Belt Replacement:
Required for petrol engines, interval varies by engine (e.g., 60,000-100,000 km), diesel engines may use chains.
Fluid Specifications
Engine Oil Specification:
Refer to manual for API/ACEA specifications based on engine type (e.g., API SJ, ACEA A3/B3).
Coolant Type:
Ethylene glycol-based coolant, typically GM specification (e.g., Dex-Cool or equivalent).
Transmission Fluid Manual:
GL-4 specification gear oil, e.g., SAE 75W-90.
Transmission Fluid Automatic:
Dexron III (or equivalent) automatic transmission fluid.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), exhaust system corrosion, clutch wear (manual transmissions), diesel injection pump issues on older variants.
Electrical Gremlins:
Can be susceptible to minor electrical issues, particularly related to body control modules or sensors.
Rust Prone Areas:
Wheel arches, sills, chassis frame, particularly in areas with high salt usage.
๐ Vehicle History
Brand Heritage
Opel SUV Lineage:
Opel's entry into the SUV market, often leveraging Isuzu platform sharing.
Model Evolution
Generation:
The Opel Frontera A (produced 1991-1998) was succeeded by the Frontera B, which this manual covers. The Frontera B featured updated styling and powertrains.
Production
Manufacturing Location:
Primarily manufactured in Luton, UK (Vauxhall Motors) and Eisenach, Germany (Opel).
๐ Awards & Recognition
Recognitions
Off Road Capability Recognition:
The Frontera was generally well-regarded for its off-road prowess within its class, often praised for its robust chassis and transfer case.
Ratings
Value For Money:
Often considered a good value proposition in the used SUV market.