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1999-2003 Mitsubishi Space Star Factory Service Repair Manual 2000 2001 2002

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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: Space Star Model Alias: MPV Model Alias North America: Space Wagon (certain markets), Mitsubishi RVR (Japan) Codes Chassis Code: N30, N40 Series Engine Codes Covered: 4G63, 4G93, 4G94 ๐Ÿ‘‹ Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) Key Selling Points: Versatile interior, family-friendly, practical design, available AWD Competitive Analysis Primary Competitors: Honda CR-V, Toyota RAV4, Ford Maverick (later versions), Nissan R'nessa Key Features Interior Flexibility: Sliding and folding rear seats for various cargo and passenger configurations Powertrain Options: Reliable and efficient 4-cylinder gasoline engines, with optional All-Wheel Drive ๐Ÿ“‹ Manual Details Coverage Areas Covered Years: 1999, 2000, 2001, 2002, 2003 Geographic Coverage: Global (specific regional variations may exist, covered where applicable) Page Count Approximate Page Count: 2000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, piston, crankshaft, lubrication system, cooling system, fuel system (injection), intake system, exhaust system Engine Performance: Ignition system, engine control system (ECU/ECM), emissions control, diagnostic trouble codes (DTCs) Transmission Manual: Manual transmission (clutch, gearbox, driveshafts, linkages) Transmission Automatic: Automatic transmission (torque converter, valve body, planetary gears, hydraulics, electronic controls) Drivetrain: All-Wheel Drive (AWD) system, transfer case, differentials (front and rear), CV joints Suspension: Front suspension (MacPherson struts), rear suspension (multi-link, torsion beam depending on variant), springs, shock absorbers, control arms, bushings Steering: Power steering system, steering column, rack and pinion, tie rod ends Brakes: Front disc brakes, rear drum or disc brakes, Anti-lock Braking System (ABS), brake lines, master cylinder, calipers, pads, rotors Electrical System: Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting system, horn Body And Chassis: Body structure, interior trim, exterior panels, doors, hood, tailgate, bumpers, glass, seals, anti-corrosion measures HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, controls Safety Systems: Airbags, seatbelts, SRS (Supplemental Restraint System) components Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake fluid flush, coolant flush, timing belt replacement (if applicable) Troubleshooting: Diagnostic procedures for all major systems, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation Repair: Complete disassembly and reassembly procedures for all major components and systems, component testing and adjustment Diagnostics: OBD-II diagnostics, scan tool usage, specific diagnostic tests for sensors and actuators Wiring Diagrams: Detailed electrical wiring diagrams for all circuits, component location diagrams Specifications Torque: Engine torque specifications, suspension component torque, brake caliper torque, wheel lug nut torque Special Tools: Identification and usage of special tools required for specific repairs and diagnostics Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission overhauls) ๐Ÿ“Š Manual Specifications File Format PDF Quality: High resolution, searchable text Print Quality: Printable pages, clear diagrams and text Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Completeness Completeness: Full factory service manual content โš™๏ธ Engine Specifications Primary Engine Engine Displacement 1: 1.8L (1834cc) Engine Code 1: 4G93 Engine Configuration 1: Inline 4-cylinder, SOHC/DOHC MIVEC (market dependent) Horsepower 1: 115-135 PS (85-100 kW) / 125-140 PS (93-104 kW) for MIVEC Torque 1: 170-180 Nm (125-133 lb-ft) Secondary Engine Engine Displacement 2: 2.0L (1997cc) Engine Code 2: 4G63 Engine Configuration 2: Inline 4-cylinder, DOHC Horsepower 2: 135-150 PS (100-110 kW) Torque 2: 180-195 Nm (133-144 lb-ft) Tertiary Engine Engine Displacement 3: 2.4L (2351cc) Engine Code 3: 4G64 Engine Configuration 3: Inline 4-cylinder, DOHC Horsepower 3: 145-160 PS (107-118 kW) Torque 3: 200-220 Nm (148-162 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline (Octane rating as per market/manufacturer recommendation, typically 91 RON or higher) Performance Top Speed Approx: 170-190 km/h (105-118 mph) Acceleration 0 100Kph Approx: 10-13 seconds (depending on engine and transmission) ๐Ÿ”ง Transmission Standard Manual Transmission: 5-speed manual (common) Optional Automatic Transmission: 4-speed automatic (INVECS-II) Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - often electronically controlled with viscous coupling or electronically controlled clutch pack Fluid Specifications Automatic Transmission Fluid Type: Mitsubishi DIA Queen ATF-J2 or equivalent DEXRON II/III compatible Manual Transmission Fluid Type: API GL-4 SAE 75W-90 or SAE 75W-85 gear oil ๐Ÿ“ Dimensions Exterior Length: Approx. 4330-4420 mm (170.5-174.0 in) Width: Approx. 1735-1770 mm (68.3-69.7 in) Height: Approx. 1630-1670 mm (64.2-65.7 in) Wheelbase: Approx. 2600 mm (102.4 in) Interior Seating Capacity: 5-7 passengers (depending on configuration) Cargo Cargo Volume Seats Up: Approx. 300-400 liters (10.6-14.1 cu ft) Cargo Volume Seats Down: Approx. 1500-1700 liters (53-60 cu ft) Weights Curb Weight: Approx. 1350-1550 kg (2976-3417 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 1900-2100 kg (4189-4630 lbs) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Ratings: Varies by year and specific test, generally aimed for good front/side impact protection (check individual year reports) Idasc Ratings: N/A for this generation Active Features ABS: Standard...
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1999-2003 Mitsubishi Space Star Factory Service Repair Manual 2000 2001 2002
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Star
Model Alias:
MPV
Model Alias North America:
Space Wagon (certain markets), Mitsubishi RVR (Japan)
Codes
Chassis Code:
N30, N40 Series
Engine Codes Covered:
4G63, 4G93, 4G94
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle)
Key Selling Points:
Versatile interior, family-friendly, practical design, available AWD
Competitive Analysis
Primary Competitors:
Honda CR-V, Toyota RAV4, Ford Maverick (later versions), Nissan R'nessa
Key Features
Interior Flexibility:
Sliding and folding rear seats for various cargo and passenger configurations
Powertrain Options:
Reliable and efficient 4-cylinder gasoline engines, with optional All-Wheel Drive
๐Ÿ“‹ Manual Details
Coverage Areas
Covered Years:
1999, 2000, 2001, 2002, 2003
Geographic Coverage:
Global (specific regional variations may exist, covered where applicable)
Page Count
Approximate Page Count:
2000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, piston, crankshaft, lubrication system, cooling system, fuel system (injection), intake system, exhaust system
Engine Performance:
Ignition system, engine control system (ECU/ECM), emissions control, diagnostic trouble codes (DTCs)
Transmission Manual:
Manual transmission (clutch, gearbox, driveshafts, linkages)
Transmission Automatic:
Automatic transmission (torque converter, valve body, planetary gears, hydraulics, electronic controls)
Drivetrain:
All-Wheel Drive (AWD) system, transfer case, differentials (front and rear), CV joints
Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link, torsion beam depending on variant), springs, shock absorbers, control arms, bushings
Steering:
Power steering system, steering column, rack and pinion, tie rod ends
Brakes:
Front disc brakes, rear drum or disc brakes, Anti-lock Braking System (ABS), brake lines, master cylinder, calipers, pads, rotors
Electrical System:
Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting system, horn
Body And Chassis:
Body structure, interior trim, exterior panels, doors, hood, tailgate, bumpers, glass, seals, anti-corrosion measures
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, controls
Safety Systems:
Airbags, seatbelts, SRS (Supplemental Restraint System) components
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake fluid flush, coolant flush, timing belt replacement (if applicable)
Troubleshooting:
Diagnostic procedures for all major systems, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation
Repair:
Complete disassembly and reassembly procedures for all major components and systems, component testing and adjustment
Diagnostics:
OBD-II diagnostics, scan tool usage, specific diagnostic tests for sensors and actuators
Wiring Diagrams:
Detailed electrical wiring diagrams for all circuits, component location diagrams
Specifications Torque:
Engine torque specifications, suspension component torque, brake caliper torque, wheel lug nut torque
Special Tools:
Identification and usage of special tools required for specific repairs and diagnostics
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission overhauls)
๐Ÿ“Š Manual Specifications
File Format
PDF Quality:
High resolution, searchable text
Print Quality:
Printable pages, clear diagrams and text
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Completeness
Completeness:
Full factory service manual content
โš™๏ธ Engine Specifications
Primary Engine
Engine Displacement 1:
1.8L (1834cc)
Engine Code 1:
4G93
Engine Configuration 1:
Inline 4-cylinder, SOHC/DOHC MIVEC (market dependent)
Horsepower 1:
115-135 PS (85-100 kW) / 125-140 PS (93-104 kW) for MIVEC
Torque 1:
170-180 Nm (125-133 lb-ft)
Secondary Engine
Engine Displacement 2:
2.0L (1997cc)
Engine Code 2:
4G63
Engine Configuration 2:
Inline 4-cylinder, DOHC
Horsepower 2:
135-150 PS (100-110 kW)
Torque 2:
180-195 Nm (133-144 lb-ft)
Tertiary Engine
Engine Displacement 3:
2.4L (2351cc)
Engine Code 3:
4G64
Engine Configuration 3:
Inline 4-cylinder, DOHC
Horsepower 3:
145-160 PS (107-118 kW)
Torque 3:
200-220 Nm (148-162 lb-ft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline (Octane rating as per market/manufacturer recommendation, typically 91 RON or higher)
Performance
Top Speed Approx:
170-190 km/h (105-118 mph)
Acceleration 0 100Kph Approx:
10-13 seconds (depending on engine and transmission)
๐Ÿ”ง Transmission
Standard
Manual Transmission:
5-speed manual (common)
Optional
Automatic Transmission:
4-speed automatic (INVECS-II)
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - often electronically controlled with viscous coupling or electronically controlled clutch pack
Fluid Specifications
Automatic Transmission Fluid Type:
Mitsubishi DIA Queen ATF-J2 or equivalent DEXRON II/III compatible
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 or SAE 75W-85 gear oil
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 4330-4420 mm (170.5-174.0 in)
Width:
Approx. 1735-1770 mm (68.3-69.7 in)
Height:
Approx. 1630-1670 mm (64.2-65.7 in)
Wheelbase:
Approx. 2600 mm (102.4 in)
Interior
Seating Capacity:
5-7 passengers (depending on configuration)
Cargo
Cargo Volume Seats Up:
Approx. 300-400 liters (10.6-14.1 cu ft)
Cargo Volume Seats Down:
Approx. 1500-1700 liters (53-60 cu ft)
Weights
Curb Weight:
Approx. 1350-1550 kg (2976-3417 lbs)
Gross Vehicle Weight Rating Gvwr:
Approx. 1900-2100 kg (4189-4630 lbs)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Ratings:
Varies by year and specific test, generally aimed for good front/side impact protection (check individual year reports)
Idasc Ratings:
N/A for this generation
Active Features
ABS:
Standard on most higher trims and later models
Traction Control:
Optional on some AWD models
Passive Features
Airbags:
Front airbags (driver and passenger), optional side airbags on some models
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants
Rollover Protection:
Reinforced body structure, though specific rollover ratings may be limited
๐Ÿ’ก Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player, optional cassette player, optional premium sound system
Display:
Basic digital or analog display for radio and climate control
Driver Assistance
Cruise Control:
Available on higher trim levels
Parking Sensors:
Rarely available or aftermarket
Connectivity
Auxiliary Input:
Not standard, aftermarket solutions may be available
Bluetooth:
Not standard, aftermarket solutions may be available
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first
Engine Oil Filter Interval:
Replace with every oil change
Air Filter Replacement Interval:
Every 15,000-20,000 miles (24,000-32,000 km) or annually
Spark Plug Replacement Interval:
Every 60,000 miles (96,000 km) for standard plugs, 100,000 miles (160,000 km) for iridium/platinum
Timing Belt Replacement Interval:
Every 60,000-90,000 miles (96,000-145,000 km) or 5-7 years (critical for 4G63/4G93 engines, check manual for specific code)
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 2 years
Brake Fluid Flush Interval:
Every 24,000-30,000 miles (38,000-48,000 km) or 2 years
Fluid Specifications
Engine Oil Type Viscosity:
API SJ or higher, SAE 5W-30 or 10W-30 (depending on ambient temperature, refer to manual for specific chart)
Engine Oil Capacity:
Approx. 4.0-4.5 liters (4.2-4.8 US qt) with filter change
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent Ethylene Glycol based coolant with corrosion inhibitors)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Oil Consumption:
Some engines, particularly those with higher mileage or the 4G63, may exhibit increased oil consumption. Regular checks are advised.
Timing Belt Tensioner:
Failure of the timing belt tensioner can lead to belt slippage or breakage, causing significant engine damage. Replacement at recommended intervals is crucial.
Automatic Transmission Harsh Shifting:
Older automatic transmissions can develop harsh shifting or delayed engagement. Fluid changes and filter replacement can help, but internal issues may require professional attention.
Rear Suspension Bushings:
Wear in rear suspension bushings can lead to knocking noises and imprecise handling, especially over bumps.
HVAC Blower Motor:
The blower motor resistor or the motor itself can fail, leading to HVAC fan issues (e.g., only working on high speed or not at all).
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Founding:
1970 (as a spin-off from Mitsubishi Heavy Industries)
Model Evolution
Generation 1 Start:
1991
Generation 1 End:
1996
Generation 2 Start:
1997
Generation 2 End:
2003
Facelift:
Minor updates in 2000/2001 (e.g., grille, lights, interior refinements)
Production
Manufacturing Locations:
Japan (Mizushima Plant), Netherlands (NedCar)
Discontinuation Reason:
Model replaced by the Mitsubishi Outlander in most markets, or phased out due to evolving market trends and emissions standards.
๐Ÿ† Awards & Recognition
Recognitions
Auto Express Reviews:
Received moderate reviews for practicality and value, though often outshone by competitors in performance and refinement.
Japanese Car Of The Year:
Not a primary recipient, but part of Mitsubishi's broader portfolio that has received accolades.
Certifications
Euro Ncap Ratings:
Ratings vary by test year and configuration, generally achieving around 3-4 stars for occupant protection in its era.
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