🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML 270 CDI Product Name: Mercedes Benz ML 270 1999-2005 Service Repair Shop Manual Download Generation Generation: W163 Codes Chassis Code: W163 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Mercedes-Benz ML 270 CDI owners Competitive Analysis Value Proposition: Saves significant money on repairs and maintenance compared to dealership or independent shop labor costs. Key Features Ease Of Use: Designed for ease of use with step-by-step instructions and clear visuals. Accessibility: Instantly downloadable and accessible on multiple devices. Comprehensiveness: Covers all aspects of servicing, repair, and maintenance. 📋 Manual Details Coverage Areas Covered Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Covered Models: All ML 270 CDI variants Covered Engines: All engine types for the specified years (specifically the OM612 2.7L turbodiesel) Page Count Estimated Page Count: Comprehensive (exact number not specified, but described as 'full professional quality in depth') Manual Type Manual Type: Service Repair Shop Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Yes (including maintenance, troubleshooting, and repair of the OM612 turbodiesel engine) Transmission: Yes (likely covers both automatic and manual options if available for the ML 270 CDI) Drivetrain: Yes (including 4MATIC all-wheel-drive system) Suspension: Yes (including front and rear suspension components) Brakes: Yes (including hydraulic and electronic brake systems) Steering: Yes (including power steering system) Electrical System: Yes (including battery, charging system, starting system, lighting, and accessories) Bodywork: Yes (including body panel repair, door mechanisms, and glass) Climate Control: Yes (including HVAC system operation and repair) Interior: Yes (including seats, upholstery, and interior trim) Safety Systems: Yes (including airbags, seat belts, and ABS) Procedures Included Routine Maintenance: Yes (oil changes, filter replacements, fluid checks) Troubleshooting: Yes (diagnostic procedures and common fault finding) Repair Procedures: Yes (step-by-step instructions for various component repairs) Component Replacement: Yes (e.g., alternator, starter, water pump, brake pads) Electrical Diagnostics: Yes (including wiring diagrams) Engine Rebuild: Likely, given 'in depth' coverage Transmission Service: Likely Brake System Service: Yes Suspension Repair: Yes Technical Depth Depth Of Information: Professional Quality, In-depth Visual Aids: Pictures and Wiring Diagrams Instruction Style: Easy to follow step-by-step instructions 📊 Manual Specifications File Format File Type: PDF Compatibility: PC, MAC, Tablets & Smartphones (Win/MAC/Linux) Print Quality Printability: Yes (Implied by PDF format and ease of use) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: OM612 Engine Type: Inline 5-cylinder, turbocharged diesel Displacement: 2.7 Liters (2685 cc) Performance Horsepower: Approx. 163 PS (161 hp) @ 4200 rpm (typical for this engine) Torque: Approx. 370 Nm (273 lb-ft) @ 1800-2400 rpm (typical for this engine) Fuel System Fuel Injection: Common Rail Direct Injection (CDI) Fuel Type: Diesel 🔧 Transmission Standard Transmission Type Standard: 5-speed Automatic (often the 5G-TRONIC, 722.6 series) Optional Transmission Type Optional: Manual transmission may have been available in certain markets but less common for this model. Features Drivetrain Configuration: 4MATIC Permanent All-Wheel Drive 📐 Dimensions Exterior Body Style: 5-door SUV Weights Curb Weight: Approx. 1950 kg (4300 lbs) - varies by configuration 🛡️ Safety Features Ratings Crash Test Results: Refer to specific NHTSA/Euro NCAP data for W163 generation; expect good ratings for its era. Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (ASR) Passive Features Passive Safety: Front airbags, side airbags (optional/standard depending on trim), pre-tensioning seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted Mercedes-Benz COMAND (Cockpit Management and Navigation Display) or Audio 10/20 systems with CD/radio capabilities. Driver Assistance Cruise Control: Standard or optional cruise control system. Connectivity Telematics: Optional telematics systems may have been available for enhanced services. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km (9,300 miles) or 12 months, whichever comes first, using specified oil. Transmission Fluid Service: Check manual for specific intervals, often around 60,000-100,000 km (37,000-62,000 miles) for automatic transmission service. Fluid Specifications Engine Oil: MB 229.5 specification diesel engine oil (e.g., 5W-40 or 0W-40). Transmission Fluid: MB 236.10 specification ATF for 5-speed automatic transmission. Coolant: Mercedes-Benz approved G48 coolant (blue/green) or equivalent. Known Issues Common Problems: Variable intake manifold flap failure (OM612), glow plug issues, certain electronic module failures, rust on body panels, DPF issues (if fitted), automatic transmission 'limp mode'. 📚 Vehicle History Brand Heritage Brand Legacy: Mercedes-Benz, renowned for luxury, engineering, and durability. Model Evolution First Generation Launch: The W163 ML-Class was introduced in 1997, with the ML 270 CDI arriving later in the generation for European markets. Production Production Period: 1999-2005 (for the W163 ML 270 CDI) Manufacturing Plant: Tuscaloosa, Alabama, USA (primary plant for ML-Class) 🏆 Awards & Recognition Recognitions Vehicle Type Award: The ML-Class often received praise for its blend of luxury SUV comfort and off-road capability for its segment.