BMW R 80 R 100 1999-2008 Factory Service Repair Manual Pdf
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🏷️ Basic Information Identification Make: BMW Model: R 80 / R 100 Model Variants Covered: R 80, R 100 (specific sub-variants like GS, R, RT may be detailed within) Codes Engine Codes: Various boxer twin engine codes specific to R 80 and R 100 models (e.g., Type 248 for R80, Type 247 for R100 variants) 👋 Introduction Market Position Vehicle Segment: Motorcycle (Touring, Sport Touring, Adventure Touring) Target Audience: Enthusiast owners, independent repair shops, BMW dealerships Competitive Analysis Competitors: Honda Gold Wing, Yamaha FJR1300, Kawasaki Concours, Moto Guzzi California (depending on specific variant and era) Key Features Powertrain Layout: Air-cooled, horizontally opposed twin-cylinder (Boxer) engine Drivetrain: Shaft drive Design Philosophy: Robust engineering, long-distance touring capability, distinctive BMW boxer character 📋 Manual Details Coverage Areas Market Focus: Global (primarily Europe and North America) Language: English Documentation Type: Factory Service Repair Manual Page Count Estimated Pages: Approximately 500-800+ pages (typical for comprehensive factory manuals) Manual Type Manual Type: Service and Repair Manual Language Language Details: Comprehensive English technical documentation Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, component specifications, timing, valve adjustments, lubrication systems Fuel System: Carburetor(s) (e.g., Bing), fuel pump, fuel lines, fuel tank, fuel filters, fuel injection (if applicable to specific late models) Ignition System: Ignition coils, spark plugs, ignition control unit, timing, wiring diagrams Exhaust System: Mufflers, exhaust pipes, catalytic converters (if applicable), mounting hardware Transmission Drivetrain: Gearbox overhaul, clutch service, final drive, driveshaft, universal joints Suspension: Front forks (telescopic, possibly leading-link for some models), rear shock absorbers, swingarm, bearings, adjustments Brakes: Hydraulic brake systems, calipers, master cylinders, brake lines, pads, discs, bleeding procedures Electrical System: Wiring diagrams, lighting, starter motor, alternator, battery, fuses, switches, instrumentation Chassis Frame: Frame inspection, welding, steering head bearings, fasteners Bodywork Fairings: Tank, seat, fenders, fairings (if equipped), trim components, mounting, removal/installation Wheels Tires: Wheel bearings, rim maintenance, tire mounting/balancing, spokes Procedures Included Preventative Maintenance: Regular service checks, lubrication, adjustments, filter replacements Troubleshooting Diagnostics: Fault finding charts, symptom analysis, diagnostic procedures for all systems Repair Overhaul: Step-by-step instructions for component removal, repair, and reassembly Specifications Data: Torque values, clearances, fluid capacities, electrical resistance, engine performance data Wiring Diagrams: Detailed electrical schematics for all systems Technical Depth Depth Level: Comprehensive (covering from basic maintenance to complete engine and gearbox rebuilds) Detail Level: Factory-level detail with exploded views, diagrams, and precise specifications 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Text-searchable (typically) Print Quality Print Readability: High-resolution scans suitable for printing or digital viewing Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Boxer Twin Displacement R80: 797.5 cc (for R 80 variants) Displacement R100: 980 cc (for R 100 variants) Bore Stroke R80: 82.5 mm x 74.5 mm (typical for R80) Bore Stroke R100: 94 mm x 70.7 mm (typical for R100) Cooling System: Air-cooled Valve Train: Overhead camshaft (OHC), pushrod operated valves Performance Horsepower R80: Approx. 50-60 hp (depending on variant and tuning) Horsepower R100: Approx. 65-70 hp (depending on variant and tuning) Torque R80: Approx. 55-60 Nm (depending on variant) Torque R100: Approx. 70-75 Nm (depending on variant) Fuel System Fuel Delivery: Dual Bing carburetors (e.g., 32mm or 40mm depending on model) Fuel Type: Unleaded gasoline (87 AKI / 91 RON minimum) Fuel Capacity: Typically 18-23 liters (4.75-6.0 gallons) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Clutch Type: Single dry plate clutch (mechanically actuated) Final Drive: Shaft drive with universal joint Features Gear Ratios: Specific gear ratios detailed in the manual for each model variant 📐 Dimensions Exterior Wheelbase: Varies by model, typically around 1400-1450 mm (55-57 inches) Seat Height: Varies by model, typically around 780-820 mm (30.7-32.3 inches) Weights Dry Weight: Varies by model, typically around 200-230 kg (440-507 lbs) Gross Vehicle Weight Rating: Varies by model, typically around 400-450 kg (880-992 lbs) 🛡️ Safety Features Ratings Safety Standards: Meets relevant national and international motorcycle safety standards of the period Active Features Braking System: Hydraulic disc brakes front and rear (often dual discs front on R100 models) Lighting: Halogen headlamp, taillight, turn signals Passive Features Frame Construction: Steel tubular frame for rigidity and rider protection 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle design of the era) Driver Assistance ABS: Optional ABS on some later R100 models (e.g., R100RT) Connectivity Connectivity Features: N/A (No modern connectivity features) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually Valve Adjustment Interval: Every 10,000 - 15,000 km (6,000 - 9,000 miles) Major Service: Recommended every 20,000 - 40,000 km (12,000 - 24,000 miles) for comprehensive checks and component replacements Fluid Specifications Engine Oil Type: SAE 20W-50 or 10W-40 API SG or higher (refer to manual for exact specification and gearbox...
BMW Motorrad's long history of engineering excellence, particularly with boxer engines and shaft drive
Model Evolution
Heritage Lineage:
Direct descendants of earlier R-series models, evolving through the 70s and 80s with technological updates
Generation Covered:
These models represent the later iterations of the air-cooled boxer twins before the introduction of the R1100 oil-cooled series
Production
Production Period Overlap:
While the manual covers 1999-2008, the R 80 and R 100 platform itself had a much longer production life, with these years indicating the availability of updated service information or specific market models.
Manufacturing Location:
Germany (BMW Motorrad factories)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Renowned for durability, reliability, and excellent touring comfort, often considered 'classics' in the motorcycle world.
Ratings
Reliability Perception:
High, especially when properly maintained according to factory specifications detailed in this manual.