Yamaha XVS1100 DragStar 1999-2009 Workshop Service Manual
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The XVS1100 DragStar, also known as the V-Star 1100, is a classic cruiser motorcycle produced from 1999 to 2009. Renowned for its timeless styling, comfortable riding position, and the robust performance of its air-cooled, 4-stroke V-twin engine, this model has been a favorite among riders who appreciate traditional cruiser aesthetics combined with engineering prowess. Featuring a shaft drive for low maintenance and a customizable platform, the XVS1100 offers a compelling blend of vintage charm and modern reliability, making it suitable for both relaxed cruising and longer journeys. This comprehensive workshop service manual provides detailed guidance for the maintenance, repair, and troubleshooting of the XVS1100 DragStar and V-Star 1100 models from 1999 through 2009. Covering all major systems including the engine, fuel, transmission, chassis, brakes, and electrical systems, this manual offers step-by-step procedures, technical specifications, torque values, and wiring diagrams. It is an essential resource for owners, mechanics, and technicians aiming to preserve the performance, safety, and longevity of their motorcycle. 🏷️ Basic Information Identification Make: Yamaha Model: XVS1100 DragStar Model Nickname: V-Star 1100 Codes Chassis Codes: 4X7 (Early models), 5EL, 5K1, 5KS Engine Codes: 4X7E (V-TwinOHC 2-valve per cylinder) 👋 Introduction Market Position Market Segment: Cruiser, Custom Target Audience: Riders seeking classic styling with modern reliability, customizers, DIY mechanics. Competitive Analysis Key Competitors: Honda Shadow, Suzuki Boulevard, Kawasaki Vulcan, Harley-Davidson Sportster (in spirit). Key Features Vehicle Key Features: V-twin engine, shaft drive, classic cruiser styling, comfortable riding position, customizable platform. Manual Value Proposition: Provides comprehensive, detailed instructions for all aspects of maintenance, repair, and troubleshooting, enabling owners to perform work themselves and maintain their XVS1100 to factory standards. 📋 Manual Details Coverage Areas Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Page Count Page Count: 407 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, cylinder head, piston, crankshaft, valve train, lubrication system, cooling system, starting system, ignition system. Fuel System: Carburetor servicing (Mikuni BS38), fuel pump, fuel lines, fuel tank, fuel filters. Transmission System: Clutch, gearbox, final drive (shaft drive), lubrication, troubleshooting. Chassis And Suspension: Frame inspection, front fork (telescopic), rear shock absorbers, swingarm, steering system. Braking System: Front and rear disc brakes, hydraulic system, caliper overhaul, pad replacement, bleeding procedure. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, ignition system, starter motor, instruments, switches, sensors. Bodywork And Fittings: Fenders, fuel tank, seat, handlebars, exhaust system, side covers, mounting hardware. Procedures Included Maintenance Procedures: Routine checks, oil changes, filter replacements, spark plug service, chain/shaft drive maintenance, brake adjustments, lubrication points. Repair And Overhaul Procedures: Complete engine rebuild, carburetor tuning and overhaul, transmission disassembly and reassembly, suspension fork servicing, brake caliper rebuild, electrical component testing and replacement. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon issues, fault finding charts. Technical Depth Technical Depth: Comprehensive detailed procedures for both novice mechanics and experienced technicians, including specifications, tolerances, and torque values. 📊 Manual Specifications File Format File Format: PDF File Type: Searchable text and image-based PDF Print Quality Print Quality: High-resolution scans suitable for printing clear diagrams and text. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, V-twin, SOHC, 4 valves total (2 per cylinder) Displacement: 1063 cc Bore X Stroke: 95.0 mm x 75.0 mm Compression Ratio: 8.5:1 Performance Horsepower Claimed: Approx. 63 hp @ 5500 rpm (rear wheel) Torque Claimed: Approx. 67.1 lb-ft @ 3750 rpm (rear wheel) Fuel System Carburetion: Dual Mikuni BS38 carburetors, CV type Fuel Capacity: 17 liters (4.5 US gal) Fuel Type: Unleaded gasoline (minimum 86 octane research) Lubrication System Oil Type Recommended: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA compliant Oil Capacity With Filter Change: 3.80 liters Oil Filter Part Number: 5GH-13440-00-00 (or equivalent aftermarket) Cooling System Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: Constant mesh 5-speed Final Drive: Shaft drive Features Clutch Type: Wet, multi-disc Transmission Oil Type: Yamalube Gear Oil SAE 80 API GL-4 (or equivalent) Transmission Oil Capacity: 0.90 liters 📐 Dimensions Exterior Length: 2350 mm (92.5 in) Width: 930 mm (36.6 in) Height: 1130 mm (44.5 in) Wheelbase: 1610 mm (63.4 in) Weights Dry Weight: 247 kg (545 lbs) Wet Weight: 267 kg (589 lbs) Gross Vehicle Weight Rating: 453 kg (1000 lbs) Suspension And Wheel Specs Front Suspension Type: Telescopic fork Front Fork Travel: 140 mm (5.5 in) Front Fork Oil Type: Yamalube Fork Oil 10W (or equivalent) Front Fork Oil Quantity: 371 ml (12.5 US oz) per leg Rear Suspension Type: Swingarm with dual shock absorbers Rear Shock ABSorber Travel: 110 mm (4.3 in) Front Tire Size: 130/90-16M/C 67H Rear Tire Size: 170/80-15M/C 77S Front Wheel Size: MT3.50 x...
The XVS1100 DragStar, also known as the V-Star 1100, is a classic cruiser motorcycle produced from 1999 to 2009. Renowned for its timeless styling, comfortable riding position, and the robust performance of its air-cooled, 4-stroke V-twin engine, this model has been a favorite among riders who appreciate traditional cruiser aesthetics combined with engineering prowess. Featuring a shaft drive for low maintenance and a customizable platform, the XVS1100 offers a compelling blend of vintage charm and modern reliability, making it suitable for both relaxed cruising and longer journeys.
This comprehensive workshop service manual provides detailed guidance for the maintenance, repair, and troubleshooting of the XVS1100 DragStar and V-Star 1100 models from 1999 through 2009. Covering all major systems including the engine, fuel, transmission, chassis, brakes, and electrical systems, this manual offers step-by-step procedures, technical specifications, torque values, and wiring diagrams. It is an essential resource for owners, mechanics, and technicians aiming to preserve the performance, safety, and longevity of their motorcycle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XVS1100 DragStar
Model Nickname:
V-Star 1100
Codes
Chassis Codes:
4X7 (Early models), 5EL, 5K1, 5KS
Engine Codes:
4X7E (V-TwinOHC 2-valve per cylinder)
👋 Introduction
Market Position
Market Segment:
Cruiser, Custom
Target Audience:
Riders seeking classic styling with modern reliability, customizers, DIY mechanics.
Competitive Analysis
Key Competitors:
Honda Shadow, Suzuki Boulevard, Kawasaki Vulcan, Harley-Davidson Sportster (in spirit).
Provides comprehensive, detailed instructions for all aspects of maintenance, repair, and troubleshooting, enabling owners to perform work themselves and maintain their XVS1100 to factory standards.
SAE 10W-40 or 20W-50 depending on ambient temperature
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
SAE 80 API GL-4 hypoid gear oil
Known Issues
Common Issues Covered:
Carburetor synchronization, starter clutch wear, front fork seal leaks, potential for valve seat recession (less common but addressed in detailed overhaul), shaft drive spline lubrication.
Torque Specifications
Engine Oil Drain Plug Torque:
25 Nm (18 lb-ft)
Wheel Axle Torque:
Front: 54 Nm (40 lb-ft), Rear: 98 Nm (72 lb-ft)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha Motor Corporation is a globally recognized manufacturer of motorcycles, marine products, and other motorized products, known for its engineering excellence and performance heritage.
Model Evolution
Model Introduction:
The XVS1100 DragStar (also known as V-Star 1100 in many markets) was introduced in 1999 as a mid-size cruiser, filling a gap in Yamaha's lineup between the V-Star 650 and larger touring motorcycles. It was designed to offer classic styling, V-twin character, and Yamaha's renowned reliability.
Model Variants:
The model was primarily offered in two main configurations: the Custom (with a smaller front wheel and different styling) and the Classic (with a larger front wheel and more traditional cruiser aesthetics). The manual covers both variants.
Production
Production Period:
1999 - 2009
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
Consistently well-regarded in rider reviews and enthusiast circles for its reliability, classic styling, and comfortable ride. While not receiving formal 'awards' in the automotive sense, it has maintained strong sales and rider loyalty throughout its production run.