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Aprilia RS50 RS 50 1999-2010 WSM Service Manual Repair

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๐Ÿท๏ธ Basic Information Identification Make: Aprilia Model: RS50 Model Variant: RS 50 Codes Chassis Code Range: APRC10000 onwards (estimated, specific chassis codes vary by year and market) ๐Ÿ‘‹ Introduction Market Position Market Position: The Aprilia RS50 was positioned as a premium, sporty entry-level motorcycle for young riders, often competing with other 50cc performance-oriented machines. Competitive Analysis Competitors: Competed against models such as the Yamaha TZR50, Cagiva Mito 50, Derbi GPR50, and other 50cc sportbikes of its era. Key Features Key Features: Aggressive sportbike styling, powerful (for its class) 2-stroke engine, capable chassis and suspension, premium brand image. ๐Ÿ“‹ Manual Details Coverage Areas Applicable Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Page Count Page Count: Not specified, but described as 'full professional quality in depth' and 'comprehensive' Manual Type Manual Type: Workshop Service Manual (WSM) / Service Repair Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, and troubleshooting. Fuel System: Carburetor (likely Dell'Orto PHBN/PHVA), fuel tank, fuel lines, fuel pump (if applicable). Cooling System: Radiator, coolant, hoses, water pump, thermostat. Ignition System: CDI unit, spark plug, ignition coil, wiring. Exhaust System: Exhaust pipe, silencer, heat shields. Transmission: Clutch, gearbox, gear selection mechanism, lubrication. Frame And Bodywork: Chassis, fairings, seat, fuel tank, handlebars, footrests, subframe. Suspension: Front fork (likely upside-down type), rear shock absorber, linkages, adjustments. Brakes: Front and rear brake systems (likely hydraulic disc brakes), master cylinders, calipers, brake lines, brake fluid. Wheels And Tires: Wheel bearings, tire installation, wheel balancing, tire sizes. Electrical System: Battery, alternator/stator, lighting (headlight, taillight, turn signals), horn, starter motor, wiring diagrams. Instruments And Controls: Speedometer, tachometer, indicators, throttle, clutch lever, brake levers. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment, spark plug checks, brake fluid flush, coolant checks. Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems. Repair Procedures: Step-by-step instructions for dismantling, repairing, and reassembling all components. Rebuilds: Detailed instructions for engine and transmission rebuilds. Wiring Diagrams: Comprehensive electrical system schematics for accurate troubleshooting and repairs. Technical Depth Depth: In-depth, professional quality covering all areas of repair, from routine maintenance to major overhauls. ๐Ÿ“Š Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full printable quality, allowing users to print individual pages as needed. Binding Type Binding Type: Digital download (no physical binding) Paper Type Paper Type: N/A (Digital) โš™๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 49.7 cc (often referred to as 50cc class) Bore X Stroke: Approximately 39.5 mm x 40.5 mm (exact figures may vary slightly by specific engine variant within the model range) Compression Ratio: Typically around 8.5:1 to 9.5:1 (subject to specific engine tune and market regulations) Power Output: Nominally around 8-15 hp (depending on specific engine variant and market restrictions) Torque: Not explicitly stated in product info, but generally in the range of 7-10 Nm for this class. Fuel System Carburetor Type: Dell'Orto PHBN 14mm or PHVA 17.5mm (common for this model, specific size may vary) Fuel Type: Unleaded gasoline (minimum 95 RON recommended), mixed with 2-stroke oil Oil Mixing Ratio: Typically 1:50 (1 part 2-stroke oil to 50 parts gasoline), always refer to manual for precise ratio. Ignition System Ignition Type: Electronic (CDI) Lubrication Lubrication System: Premix or Autolube (separate oil injection system, depending on variant) ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed manual transmission Optional Optional Transmissions: N/A (standard 6-speed manual) Features Clutch Type: Wet multi-plate clutch Gear Ratios: Specific gear ratios are detailed within the manual, crucial for performance tuning. Final Drive: Chain drive ๐Ÿ“ Dimensions Exterior Length: Approx. 1985 mm (specific figures may vary slightly by year/region) Width: Approx. 720 mm (excluding mirrors) Height: Approx. 1125 mm (seat height) Weights Dry Weight: Approx. 113 kg (exact weight varies by configuration) Fuel Tank Capacity: Approx. 13 liters Wheelbase: Approx. 1370 mm ๐Ÿ›ก๏ธ Safety Features Ratings Safety Ratings: As a 50cc motorcycle, it is subject to specific licensing and safety regulations by region. No formal crash test ratings like cars. Active Features Active Safety Features: Effective hydraulic disc brakes front and rear, responsive handling. Passive Features Passive Safety Features: Sturdy frame, protective fairings (for minor debris protection). ๐Ÿ’ก Technology Features Infotainment Infotainment System: Basic analog instrument cluster (speedometer, tachometer, indicator lights). No advanced infotainment features. Driver Assistance Driver Assistance: None. Focus is on core motorcycle dynamics. Connectivity Connectivity: None. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: The manual will specify optimal oil change intervals based on mileage or operating hours, typically around every 3,000-5,000 km for the gearbox oil. Spark Plug Replacement: Recommended replacement intervals are detailed in the manual, usually based on mileage and plug condition. Chain Maintenance: Regular cleaning and lubrication intervals are critical for chain longevity and are covered. Fluid Specifications Engine Oil Type: The manual will specify...
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Aprilia RS50 RS 50 1999-2010 WSM Service Manual Repair
๐Ÿท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
RS50
Model Variant:
RS 50
Codes
Chassis Code Range:
APRC10000 onwards (estimated, specific chassis codes vary by year and market)
๐Ÿ‘‹ Introduction
Market Position
Market Position:
The Aprilia RS50 was positioned as a premium, sporty entry-level motorcycle for young riders, often competing with other 50cc performance-oriented machines.
Competitive Analysis
Competitors:
Competed against models such as the Yamaha TZR50, Cagiva Mito 50, Derbi GPR50, and other 50cc sportbikes of its era.
Key Features
Key Features:
Aggressive sportbike styling, powerful (for its class) 2-stroke engine, capable chassis and suspension, premium brand image.
๐Ÿ“‹ Manual Details
Coverage Areas
Applicable Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Page Count
Page Count:
Not specified, but described as 'full professional quality in depth' and 'comprehensive'
Manual Type
Manual Type:
Workshop Service Manual (WSM) / Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, and troubleshooting.
Fuel System:
Carburetor (likely Dell'Orto PHBN/PHVA), fuel tank, fuel lines, fuel pump (if applicable).
Cooling System:
Radiator, coolant, hoses, water pump, thermostat.
Ignition System:
CDI unit, spark plug, ignition coil, wiring.
Exhaust System:
Exhaust pipe, silencer, heat shields.
Transmission:
Clutch, gearbox, gear selection mechanism, lubrication.
Frame And Bodywork:
Chassis, fairings, seat, fuel tank, handlebars, footrests, subframe.
Suspension:
Front fork (likely upside-down type), rear shock absorber, linkages, adjustments.
Brakes:
Front and rear brake systems (likely hydraulic disc brakes), master cylinders, calipers, brake lines, brake fluid.
Wheels And Tires:
Wheel bearings, tire installation, wheel balancing, tire sizes.
Electrical System:
Battery, alternator/stator, lighting (headlight, taillight, turn signals), horn, starter motor, wiring diagrams.
Instruments And Controls:
Speedometer, tachometer, indicators, throttle, clutch lever, brake levers.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, spark plug checks, brake fluid flush, coolant checks.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all systems.
Repair Procedures:
Step-by-step instructions for dismantling, repairing, and reassembling all components.
Rebuilds:
Detailed instructions for engine and transmission rebuilds.
Wiring Diagrams:
Comprehensive electrical system schematics for accurate troubleshooting and repairs.
Technical Depth
Depth:
In-depth, professional quality covering all areas of repair, from routine maintenance to major overhauls.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full printable quality, allowing users to print individual pages as needed.
Binding Type
Binding Type:
Digital download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
49.7 cc (often referred to as 50cc class)
Bore X Stroke:
Approximately 39.5 mm x 40.5 mm (exact figures may vary slightly by specific engine variant within the model range)
Compression Ratio:
Typically around 8.5:1 to 9.5:1 (subject to specific engine tune and market regulations)
Power Output:
Nominally around 8-15 hp (depending on specific engine variant and market restrictions)
Torque:
Not explicitly stated in product info, but generally in the range of 7-10 Nm for this class.
Fuel System
Carburetor Type:
Dell'Orto PHBN 14mm or PHVA 17.5mm (common for this model, specific size may vary)
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended), mixed with 2-stroke oil
Oil Mixing Ratio:
Typically 1:50 (1 part 2-stroke oil to 50 parts gasoline), always refer to manual for precise ratio.
Ignition System
Ignition Type:
Electronic (CDI)
Lubrication
Lubrication System:
Premix or Autolube (separate oil injection system, depending on variant)
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed manual transmission
Optional
Optional Transmissions:
N/A (standard 6-speed manual)
Features
Clutch Type:
Wet multi-plate clutch
Gear Ratios:
Specific gear ratios are detailed within the manual, crucial for performance tuning.
Final Drive:
Chain drive
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 1985 mm (specific figures may vary slightly by year/region)
Width:
Approx. 720 mm (excluding mirrors)
Height:
Approx. 1125 mm (seat height)
Weights
Dry Weight:
Approx. 113 kg (exact weight varies by configuration)
Fuel Tank Capacity:
Approx. 13 liters
Wheelbase:
Approx. 1370 mm
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Ratings:
As a 50cc motorcycle, it is subject to specific licensing and safety regulations by region. No formal crash test ratings like cars.
Active Features
Active Safety Features:
Effective hydraulic disc brakes front and rear, responsive handling.
Passive Features
Passive Safety Features:
Sturdy frame, protective fairings (for minor debris protection).
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Basic analog instrument cluster (speedometer, tachometer, indicator lights). No advanced infotainment features.
Driver Assistance
Driver Assistance:
None. Focus is on core motorcycle dynamics.
Connectivity
Connectivity:
None.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
The manual will specify optimal oil change intervals based on mileage or operating hours, typically around every 3,000-5,000 km for the gearbox oil.
Spark Plug Replacement:
Recommended replacement intervals are detailed in the manual, usually based on mileage and plug condition.
Chain Maintenance:
Regular cleaning and lubrication intervals are critical for chain longevity and are covered.
Fluid Specifications
Engine Oil Type:
The manual will specify the exact viscosity and API rating for the 2-stroke engine oil and gearbox oil. For gearbox, typically SAE 10W-40 or 15W-50 motorcycle-specific gear oil.
Coolant Type:
The manual will specify the correct type of antifreeze coolant, typically a 50/50 mix of ethylene glycol-based coolant and distilled water.
Brake Fluid Type:
The manual will specify the required brake fluid standard, commonly DOT 4.
Known Issues
Common Issues:
As a 2-stroke, potential issues include carbon buildup in the combustion chamber and exhaust, carburetor jetting sensitivity, and clutch wear. The manual will guide on addressing these.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a strong racing pedigree, particularly in smaller displacement categories.
Model Evolution
Model Evolution:
The RS50 underwent several minor updates and revisions throughout its production run, but the core design and engine philosophy remained consistent for the 1999-2010 period.
Production
Production Period:
The RS50 was produced for a significant period, with the 1999-2010 range representing a core generation of this model.
๐Ÿ† Awards & Recognition
Recognitions
Recognitions:
While specific 'awards' are not detailed in the product description, the RS50 was generally well-regarded in its class for its performance, styling, and premium feel.
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