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1999 Daihatsu Terios (1st gen) Service and Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Daihatsu Model: Terios Year: 1999 Generation: 1st Generation (J100 Series) Codes Chassis Code: J100 Series Engine Codes: HDA-J100G (4WD), HDA-J102G (2WD) ๐Ÿ‘‹ Introduction Market Position Market Position: Compact, lightweight, body-on-frame SUV designed for versatility, offering genuine off-road capability in a small package. Positioned as an affordable and rugged option for urban and light off-road use. Competitive Analysis Competitive Analysis: Competed against vehicles like the Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V, and similar compact SUVs. The Terios distinguished itself with its ladder frame construction, providing superior off-road durability compared to unibody competitors, and its compact dimensions for maneuverability. Key Features Key Features: Compact SUV footprint, robust ladder frame chassis, available selectable 4WD system, rear-biased full-time 4WD (on some models), compact and fuel-efficient engine, high ground clearance for its class, versatile interior for its size. ๐Ÿ“‹ Manual Details Coverage Areas Coverage Areas: All Models & All Repairs A-Z Page Count Page Count: Comprehensive (Estimated 800+ pages, based on typical factory service manuals of this era for full coverage) Manual Type Manual Type: Factory Service and Repair Manual Language Language: English Format Format: Digital (Likely PDF, though physical copies existed) ๐Ÿ“– Manual Coverage Systems Covered Systems Covered: Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, lubrication system, ignition system, emission control system, transmission (manual and automatic), driveline, chassis, suspension (front and rear), steering system, braking system (including ABS), body electrical systems, HVAC (Heating, Ventilation, and Air Conditioning), body repair, interior trim, diagnostics, wiring diagrams. Procedures Included Procedures Included: Routine maintenance, scheduled maintenance, detailed diagnostic procedures for all systems, step-by-step repair instructions, component removal and installation, troubleshooting guides, specifications, torque values, special tool recommendations, adjustment procedures, electrical troubleshooting charts, wiring diagrams. Technical Depth Technical Depth: Expert Level - Designed for professional dealership technicians. Covers everything from basic fluid changes and filter replacements to complex engine overhauls, transmission rebuilds, and advanced electrical diagnostics. ๐Ÿ“Š Manual Specifications File Format File Format: PDF (Searchable text, bookmark navigation, high-resolution diagrams) Print Quality Print Quality: High Resolution (Clear diagrams, legible text, accurately reproduced from original factory source) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) โš™๏ธ Engine Specifications Primary Engine Primary Engine: 1.3L (1300cc) Inline-4 SOHC (G13BA/G13BB variants) Performance Horsepower: Approx. 78-82 hp @ 5,500-6,000 rpm (depending on specific engine variant and market) Torque: Approx. 10.6-11.1 kg-m (104-109 Nm / 77-80 lb-ft) @ 3,500-4,000 rpm Fuel System Fuel System: Multi-point Fuel Injection (MPI) Engine Block Material Engine Block Material: Cast Iron Cylinder Head Material Cylinder Head Material: Aluminum Alloy Bore X Stroke Bore X Stroke: 74.0 mm x 75.5 mm (for G13BA/G13BB) Compression Ratio Compression Ratio: 9.2:1 to 9.7:1 (approx.) Ignition System Ignition System: Electronic Ignition (Distributorless Ignition System - DIS on some variants) Cooling System Cooling System: Pressurized Liquid Cooling System Oil Capacity Oil Capacity: Approx. 3.5 - 4.0 Liters (3.7 - 4.2 US Quarts) with filter change ๐Ÿ”ง Transmission Standard Standard: 5-speed Manual Transmission Optional Optional: 4-speed Automatic Transmission Features Features: Available 4WD system, often with a transfer case and low-range gearing for enhanced off-road capability. Some models featured a viscous coupling center differential for full-time 4WD. Manual Fluid Type Manual Fluid Type: API GL-4 Gear Oil, SAE 75W-90 or 80W-90 Automatic Fluid Type Automatic Fluid Type: Dexron II/III or equivalent ATF ๐Ÿ“ Dimensions Exterior Length: Approx. 3,735 - 3,770 mm (147.0 - 148.4 in) Width: Approx. 1,580 - 1,600 mm (62.2 - 63.0 in) Height: Approx. 1,670 - 1,715 mm (65.7 - 67.5 in) Wheelbase: Approx. 2,430 mm (95.7 in) Interior Seating Capacity: 4-5 passengers Cargo Cargo Volume Rear Seats Up: Varies by configuration, but designed for utility. Weights Curb Weight: Approx. 1,050 - 1,180 kg (2,315 - 2,601 lbs) Gross Vehicle Weight Rating: Approx. 1,550 - 1,650 kg (3,417 - 3,638 lbs) Towing Capacity: Typically unbraked: 350kg, braked: 750kg (check local regulations and manual for exact figures) ๐Ÿ›ก๏ธ Safety Features Ratings Ratings: No standardized crash test ratings readily available from agencies like NHTSA or Euro NCAP for this specific early model year. Later generations had improved safety features. Active Features Active Features: Optional ABS (Anti-lock Braking System) available on higher trims or later production runs. Limited active safety features by modern standards. Passive Features Passive Features: Seat belts (front and rear), reinforced body structure (ladder frame), limited airbag deployment (driver airbag often optional or absent on base models). ๐Ÿ’ก Technology Features Infotainment Infotainment: Basic AM/FM stereo with cassette player, optional CD player. Analog climate controls. Driver Assistance Driver Assistance: Very limited by modern standards. Primarily focused on basic vehicle operation. ABS was an option. Connectivity Connectivity: No Bluetooth, USB, or advanced connectivity features. ๐Ÿ”ง Maintenance Service Intervals Service Intervals: Oil change: every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months. Air filter: inspect every 15,000 miles (24,000 km), replace as needed....
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1999 Daihatsu Terios (1st gen) Service and Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Year:
1999
Generation:
1st Generation (J100 Series)
Codes
Chassis Code:
J100 Series
Engine Codes:
HDA-J100G (4WD), HDA-J102G (2WD)
๐Ÿ‘‹ Introduction
Market Position
Market Position:
Compact, lightweight, body-on-frame SUV designed for versatility, offering genuine off-road capability in a small package. Positioned as an affordable and rugged option for urban and light off-road use.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V, and similar compact SUVs. The Terios distinguished itself with its ladder frame construction, providing superior off-road durability compared to unibody competitors, and its compact dimensions for maneuverability.
Key Features
Key Features:
Compact SUV footprint, robust ladder frame chassis, available selectable 4WD system, rear-biased full-time 4WD (on some models), compact and fuel-efficient engine, high ground clearance for its class, versatile interior for its size.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Areas:
All Models & All Repairs A-Z
Page Count
Page Count:
Comprehensive (Estimated 800+ pages, based on typical factory service manuals of this era for full coverage)
Manual Type
Manual Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF, though physical copies existed)
๐Ÿ“– Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, lubrication system, ignition system, emission control system, transmission (manual and automatic), driveline, chassis, suspension (front and rear), steering system, braking system (including ABS), body electrical systems, HVAC (Heating, Ventilation, and Air Conditioning), body repair, interior trim, diagnostics, wiring diagrams.
Procedures Included
Procedures Included:
Routine maintenance, scheduled maintenance, detailed diagnostic procedures for all systems, step-by-step repair instructions, component removal and installation, troubleshooting guides, specifications, torque values, special tool recommendations, adjustment procedures, electrical troubleshooting charts, wiring diagrams.
Technical Depth
Technical Depth:
Expert Level - Designed for professional dealership technicians. Covers everything from basic fluid changes and filter replacements to complex engine overhauls, transmission rebuilds, and advanced electrical diagnostics.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF (Searchable text, bookmark navigation, high-resolution diagrams)
Print Quality
Print Quality:
High Resolution (Clear diagrams, legible text, accurately reproduced from original factory source)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Primary Engine:
1.3L (1300cc) Inline-4 SOHC (G13BA/G13BB variants)
Performance
Horsepower:
Approx. 78-82 hp @ 5,500-6,000 rpm (depending on specific engine variant and market)
Torque:
Approx. 10.6-11.1 kg-m (104-109 Nm / 77-80 lb-ft) @ 3,500-4,000 rpm
Fuel System
Fuel System:
Multi-point Fuel Injection (MPI)
Engine Block Material
Engine Block Material:
Cast Iron
Cylinder Head Material
Cylinder Head Material:
Aluminum Alloy
Bore X Stroke
Bore X Stroke:
74.0 mm x 75.5 mm (for G13BA/G13BB)
Compression Ratio
Compression Ratio:
9.2:1 to 9.7:1 (approx.)
Ignition System
Ignition System:
Electronic Ignition (Distributorless Ignition System - DIS on some variants)
Cooling System
Cooling System:
Pressurized Liquid Cooling System
Oil Capacity
Oil Capacity:
Approx. 3.5 - 4.0 Liters (3.7 - 4.2 US Quarts) with filter change
๐Ÿ”ง Transmission
Standard
Standard:
5-speed Manual Transmission
Optional
Optional:
4-speed Automatic Transmission
Features
Features:
Available 4WD system, often with a transfer case and low-range gearing for enhanced off-road capability. Some models featured a viscous coupling center differential for full-time 4WD.
Manual Fluid Type
Manual Fluid Type:
API GL-4 Gear Oil, SAE 75W-90 or 80W-90
Automatic Fluid Type
Automatic Fluid Type:
Dexron II/III or equivalent ATF
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 3,735 - 3,770 mm (147.0 - 148.4 in)
Width:
Approx. 1,580 - 1,600 mm (62.2 - 63.0 in)
Height:
Approx. 1,670 - 1,715 mm (65.7 - 67.5 in)
Wheelbase:
Approx. 2,430 mm (95.7 in)
Interior
Seating Capacity:
4-5 passengers
Cargo
Cargo Volume Rear Seats Up:
Varies by configuration, but designed for utility.
Weights
Curb Weight:
Approx. 1,050 - 1,180 kg (2,315 - 2,601 lbs)
Gross Vehicle Weight Rating:
Approx. 1,550 - 1,650 kg (3,417 - 3,638 lbs)
Towing Capacity:
Typically unbraked: 350kg, braked: 750kg (check local regulations and manual for exact figures)
๐Ÿ›ก๏ธ Safety Features
Ratings
Ratings:
No standardized crash test ratings readily available from agencies like NHTSA or Euro NCAP for this specific early model year. Later generations had improved safety features.
Active Features
Active Features:
Optional ABS (Anti-lock Braking System) available on higher trims or later production runs. Limited active safety features by modern standards.
Passive Features
Passive Features:
Seat belts (front and rear), reinforced body structure (ladder frame), limited airbag deployment (driver airbag often optional or absent on base models).
๐Ÿ’ก Technology Features
Infotainment
Infotainment:
Basic AM/FM stereo with cassette player, optional CD player. Analog climate controls.
Driver Assistance
Driver Assistance:
Very limited by modern standards. Primarily focused on basic vehicle operation. ABS was an option.
Connectivity
Connectivity:
No Bluetooth, USB, or advanced connectivity features.
๐Ÿ”ง Maintenance
Service Intervals
Service Intervals:
Oil change: every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months. Air filter: inspect every 15,000 miles (24,000 km), replace as needed. Spark plugs: every 30,000 miles (48,000 km). Coolant: flush and replace every 2-3 years or 30,000-50,000 miles (48,000-80,000 km). Transmission fluid: manual every 30,000-50,000 miles (48,000-80,000 km), automatic every 30,000 miles (48,000 km). Timing belt: critical service at 60,000-90,000 miles (96,000-144,000 km) โ€“ consult manual for exact interval and specific engine (G13BA/G13BB are generally non-interference, but replacement is still vital).
Fluid Specifications
Engine Oil Specification:
API SG/SH or higher, SAE 10W-30 or 5W-30 (refer to owner's manual for exact recommendation based on climate)
Coolant Specification:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Use a Type 1 antifreeze (usually green) for this era of vehicle.
Brake Fluid Specification:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II/III or specified power steering fluid
Known Issues
Known Issues:
Rust (especially on chassis, wheel arches, and exhaust system), occasional clutch wear (manual transmission), potential for water pump or radiator leaks, timing belt replacement is crucial to prevent damage if overdue (though typically non-interference), suspension component wear (bushings, ball joints) due to off-road use, electrical gremlins (older vehicles).
Tire Size
Tire Size:
Common sizes include 205/70R15, 215/65R16, 205/70R15C (commercial variants).
Wheel Bolt Pattern
Wheel Bolt Pattern:
5x114.3 (5x4.5 inches)
๐Ÿ“š Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing small, economical, and reliable vehicles, particularly in the Kei car and compact car segments, with a growing presence in the SUV market.
Model Evolution
Model Evolution:
The first-generation Daihatsu Terios (J100 series) was launched in 1997. It was designed as a compact and affordable SUV with a focus on off-road capability, distinguishing itself from more car-like crossovers of the era. It was also sold under other marques (e.g., Toyota Cami, Toyota Duet in some markets). The second generation (J200 series) arrived in 2006, adopting a more modern unibody design and a larger engine, evolving significantly from its utilitarian roots.
Production
Production Period:
1997-2006 (1st Generation)
Manufacturing Locations:
Primarily Japan, with production also in other countries through joint ventures or licensing agreements.
๐Ÿ† Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 1999 model year are not widely documented, the Terios was generally praised for its affordability, go-anywhere capability for its size, and reliability within its segment. Its rugged construction made it a favorite for light off-roading and utility.
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