🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1999 Codes Platform: PL (first generation) 👋 Introduction Market Position Vehicle Segment: Compact car, known for its affordability and sporty driving dynamics. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra. Key Features Design Philosophy: Designed as a successor to the Dodge Colt, emphasizing European styling cues and a focus on handling. Performance Orientated: Many models offered with optional performance engines and suspension tuning, appealing to enthusiasts. 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair and overhaul procedures for the 1999 Dodge Neon. Specific Systems: Engine, transmission, drivetrain, suspension, steering, brakes, HVAC, electrical, fuel system, emissions, body, interior, diagnostics. Page Count Estimated Pages: Over 2000 (typical for a full workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown of engine assembly, disassembly, inspection, and repair for all engine variants. Includes cylinder head, block, crankshaft, pistons, connecting rods, valvetrain. Engine Performance: Engine tuning, performance adjustments, diagnosis of performance-related issues, and specifications for optimal engine operation. Fuel System: Fuel injection system operation, fuel pump testing, injector servicing, fuel filter replacement, fuel pressure diagnosis, and evaporative emission control (EVAP) system. Ignition System: Spark plug specifications, ignition coil testing, distributor diagnosis (if applicable), ignition timing procedures, and crankshaft/camshaft position sensor diagnosis. Cooling System: Radiator, water pump, thermostat, cooling fan operation, coolant specifications, pressure testing, and diagnosis of overheating issues. Exhaust System: Catalytic converter inspection and replacement, muffler and pipe diagnosis, oxygen sensor testing, and exhaust leak troubleshooting. Transmission Manual: Complete overhaul procedures for manual transmissions, including clutch inspection and replacement, gear synchronization, bearing service, and fluid specifications. Transmission Automatic: Diagnosis, repair, and overhaul of automatic transmissions, including torque converter service, valve body operation, planetary gear sets, and transmission fluid specifications. Drivetrain: Front-wheel drive axle shaft inspection and replacement, CV joint servicing, differential operation, and driveshaft (if applicable) maintenance. Suspension Front: Strut and shock absorber replacement, control arm servicing, ball joint inspection, stabilizer bar linkage, and wheel bearing replacement. Suspension Rear: Rear shock absorber replacement, trailing arm bushings, suspension geometry adjustments, and rear axle servicing. Steering System: Power steering pump diagnosis and replacement, steering rack servicing, tie rod end inspection, and alignment procedures. Brake System Front: Front disc brake pad replacement, rotor resurfacing/replacement, caliper servicing, and brake line routing. Brake System Rear: Rear drum brake adjustment and relining (if applicable), disc brake service (if applicable), parking brake adjustment, and brake fluid specifications. Anti Lock Brakes: ABS sensor diagnosis, hydraulic modulator operation, ABS warning light troubleshooting, and system bleeding procedures. Body Exterior: Door panel removal, hood and trunk latch servicing, mirror replacement, bumper removal and installation, and paint repair guidelines. Body Interior: Seat removal and installation, dashboard disassembly, headliner servicing, carpet replacement, and trim piece removal. Climate Control HVAC: A/C system refrigerant handling and charging, blower motor diagnosis, heater core replacement, cabin air filter replacement, and temperature control system troubleshooting. Electrical System Lighting: Headlight, taillight, and interior lighting bulb replacement, wiring harness diagrams for lighting circuits, and fuse/relay identification. Electrical System Instruments: Instrument cluster diagnosis and repair, speedometer, tachometer, fuel gauge, and warning lamp troubleshooting. Electrical System Power: Battery testing and replacement, alternator diagnosis and replacement, starter motor operation, and power distribution systems. Electrical System Accessories: Power window motor replacement, central locking system diagnosis, sunroof operation, and wiper motor servicing. Body Control Module: Diagnosis and potential reprogramming of body control modules, keyless entry system troubleshooting. Airbags: Airbag system components, diagnostic procedures for airbag faults, and safety precautions for handling airbag systems. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush and fill, brake fluid flush. Troubleshooting: Systematic diagnostic charts for common symptoms, fault codes and their meanings, and step-by-step troubleshooting guides. Repair Overhaul: Detailed instructions for component removal, repair, reassembly, and installation for nearly all vehicle systems. Alignment And Balancing: Wheel alignment specifications and procedures, tire balancing, and wheel mounting. Wiring Diagrams: Comprehensive electrical wiring schematics for all major systems, including engine, transmission, chassis, and body. Diagnostic Procedures: Specific diagnostic steps for various fault conditions, including use of diagnostic tools and interpretation of live data. Specifications And Tolerances: All essential torque specifications, clearances, and critical measurements for component assembly and adjustment. Technical Depth Depth Level: Professional Workshop Level. Covers everything from basic fluid changes to complete engine and transmission rebuilds. Diagnostic Focus: In-depth diagnostic strategies for complex electrical and mechanical faults, including interpretation of OBD-II codes. Component Rebuilds: Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable, allowing for quick access to specific information. Print Quality Image Resolution: Variable, but typically high enough for...
Detailed breakdown of engine assembly, disassembly, inspection, and repair for all engine variants. Includes cylinder head, block, crankshaft, pistons, connecting rods, valvetrain.
Engine Performance:
Engine tuning, performance adjustments, diagnosis of performance-related issues, and specifications for optimal engine operation.
Fuel System:
Fuel injection system operation, fuel pump testing, injector servicing, fuel filter replacement, fuel pressure diagnosis, and evaporative emission control (EVAP) system.
Ignition System:
Spark plug specifications, ignition coil testing, distributor diagnosis (if applicable), ignition timing procedures, and crankshaft/camshaft position sensor diagnosis.
Cooling System:
Radiator, water pump, thermostat, cooling fan operation, coolant specifications, pressure testing, and diagnosis of overheating issues.
Exhaust System:
Catalytic converter inspection and replacement, muffler and pipe diagnosis, oxygen sensor testing, and exhaust leak troubleshooting.
Transmission Manual:
Complete overhaul procedures for manual transmissions, including clutch inspection and replacement, gear synchronization, bearing service, and fluid specifications.
Transmission Automatic:
Diagnosis, repair, and overhaul of automatic transmissions, including torque converter service, valve body operation, planetary gear sets, and transmission fluid specifications.
Drivetrain:
Front-wheel drive axle shaft inspection and replacement, CV joint servicing, differential operation, and driveshaft (if applicable) maintenance.
Suspension Front:
Strut and shock absorber replacement, control arm servicing, ball joint inspection, stabilizer bar linkage, and wheel bearing replacement.
Suspension Rear:
Rear shock absorber replacement, trailing arm bushings, suspension geometry adjustments, and rear axle servicing.
Steering System:
Power steering pump diagnosis and replacement, steering rack servicing, tie rod end inspection, and alignment procedures.
Brake System Front:
Front disc brake pad replacement, rotor resurfacing/replacement, caliper servicing, and brake line routing.
Brake System Rear:
Rear drum brake adjustment and relining (if applicable), disc brake service (if applicable), parking brake adjustment, and brake fluid specifications.
Anti Lock Brakes:
ABS sensor diagnosis, hydraulic modulator operation, ABS warning light troubleshooting, and system bleeding procedures.
Body Exterior:
Door panel removal, hood and trunk latch servicing, mirror replacement, bumper removal and installation, and paint repair guidelines.
Body Interior:
Seat removal and installation, dashboard disassembly, headliner servicing, carpet replacement, and trim piece removal.
Climate Control HVAC:
A/C system refrigerant handling and charging, blower motor diagnosis, heater core replacement, cabin air filter replacement, and temperature control system troubleshooting.
Electrical System Lighting:
Headlight, taillight, and interior lighting bulb replacement, wiring harness diagrams for lighting circuits, and fuse/relay identification.
Electrical System Instruments:
Instrument cluster diagnosis and repair, speedometer, tachometer, fuel gauge, and warning lamp troubleshooting.
Electrical System Power:
Battery testing and replacement, alternator diagnosis and replacement, starter motor operation, and power distribution systems.
Electrical System Accessories:
Power window motor replacement, central locking system diagnosis, sunroof operation, and wiper motor servicing.
Body Control Module:
Diagnosis and potential reprogramming of body control modules, keyless entry system troubleshooting.
Airbags:
Airbag system components, diagnostic procedures for airbag faults, and safety precautions for handling airbag systems.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush and fill, brake fluid flush.
Troubleshooting:
Systematic diagnostic charts for common symptoms, fault codes and their meanings, and step-by-step troubleshooting guides.
Repair Overhaul:
Detailed instructions for component removal, repair, reassembly, and installation for nearly all vehicle systems.
Alignment And Balancing:
Wheel alignment specifications and procedures, tire balancing, and wheel mounting.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all major systems, including engine, transmission, chassis, and body.
Diagnostic Procedures:
Specific diagnostic steps for various fault conditions, including use of diagnostic tools and interpretation of live data.
Specifications And Tolerances:
All essential torque specifications, clearances, and critical measurements for component assembly and adjustment.
Technical Depth
Depth Level:
Professional Workshop Level. Covers everything from basic fluid changes to complete engine and transmission rebuilds.
Diagnostic Focus:
In-depth diagnostic strategies for complex electrical and mechanical faults, including interpretation of OBD-II codes.
Component Rebuilds:
Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable, allowing for quick access to specific information.
Print Quality
Image Resolution:
Variable, but typically high enough for clear diagrams and illustrations.
Illustration Clarity:
Expected to include clear, detailed diagrams, schematics, and photographs.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
2.0L SOHC (3000 SOHC) and 2.0L DOHC (3000 DOHC)
Engine Type:
Inline 4-cylinder, naturally aspirated
Displacement:
1996 cc (2.0 Liters)
Performance
Horsepower Sohc:
132 hp @ 6000 rpm
Torque Sohc:
130 lb-ft @ 4800 rpm
Horsepower DOHc:
150 hp @ 6000 rpm (ES, SE models)
Torque DOHc:
135 lb-ft @ 4800 rpm (ES, SE models)
Horsepower Srt 4 Variant:
Not applicable to 1999 model (introduced later)
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Engine Features
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Valve Train:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) with 16 valves total
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Clutch Type:
Hydraulically actuated, single dry plate
Automatic Transmission Control:
Electronic control unit (ECU) for shift logic
📐 Dimensions
Exterior
Length:
Approx. 161.9 inches (4112 mm)
Width:
Approx. 67.4 inches (1712 mm)
Height:
Approx. 53.9 inches (1369 mm)
Wheelbase:
Approx. 104.0 inches (2641 mm)
Track Width Front:
Approx. 58.0 inches (1473 mm)
Track Width Rear:
Approx. 57.8 inches (1468 mm)
Ground Clearance:
Approx. 5.0 inches (127 mm)
Weights
Curb Weight Manual:
Approx. 2600 lbs (1179 kg)
Curb Weight Automatic:
Approx. 2650 lbs (1202 kg)
Gross Vehicle Weight Rating:
Approx. 3500 lbs (1588 kg)
Cargo
Trunk Capacity:
Approx. 13.0 cubic feet (368 liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
4-star (1999 model year tested)
NHTSA Frontal Passenger:
4-star (1999 model year tested)
IIHS Side Impact:
Acceptable (for vehicles equipped with side airbags, if available)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on all four wheels.
Traction Control:
Not typically available on this model year.
Passive Features
Airbags Front:
Driver and front passenger airbags standard.
Airbags Side:
Optional front-seat side airbags available on some trims.
Seatbelts:
Three-point seatbelts for all occupants, pretensioners for front seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system not standard on this model year.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player standard, optional CD player. Aftermarket head units are common upgrades.
Driver Assistance
Cruise Control:
Optional cruise control system available on most trims.
Connectivity
Keyless Entry:
Optional keyless entry system.
Power Accessories
Power Windows Locks:
Optional power windows, power door locks, and power mirrors.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 to 5,000 miles (5,000 to 8,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard spark plugs, 60,000 miles (96,000 km) for platinum plugs.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Transmission Fluid Change Auto:
Every 30,000 miles (48,000 km) or 2 years. Filter replacement recommended during fluid change.
Transmission Fluid Change Manual:
Every 60,000 miles (96,000 km) or 4 years.
Brake Fluid Flush:
Every 2 years or 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API Service SG or SH, SF
Engine Oil Capacity:
4.5 US quarts (4.2 liters) with filter
Coolant Type:
Ethylene Glycol based, Mopar Antifreeze/Coolant (50/50 mix with distilled water)
Transmission Fluid Type Auto:
Chrysler ATF+3 (MS-9224) or equivalent
Transmission Fluid Type Manual:
SAE 75W-90 API GL-4 gear oil (specific Mopar part numbers may apply)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+3 or Mopar Power Steering Fluid
Known Issues
Engine Mounts:
Premature wear and failure of engine and transmission mounts, leading to vibration and noise.
Suspension Components:
Wear in front control arm bushings, ball joints, and tie rod ends; rear trailing arm bushings also prone to wear.
Oil Leaks:
Valve cover gasket and oil pan gasket leaks are common.
Cooling System:
Leaking radiator, water pump seal failures, and heater core leaks.
Ignition System:
Coil pack failures leading to misfires, faulty crankshaft position sensors.