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1999 Subaru Forester Service Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Subaru Model: Forester Year: 1999 Chassis Code: SF Series Codes Engine Code Primary: EJ25D (2.5L SOHC Naturally Aspirated) ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Compact Crossover SUV Key Selling Points: Symmetrical All-Wheel Drive (standard on most trims), practicality, go-anywhere capability, Subaru's reputation for durability and safety. Competitive Analysis Primary Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra. Key Features All Wheel Drive: Standard Symmetrical All-Wheel Drive system, enhancing traction and stability in various driving conditions. Ground Clearance: Higher ground clearance compared to typical sedans, aiding in light off-road use and adverse weather. Boxer Engine: Subaru's signature horizontally opposed Boxer engine, providing a lower center of gravity for improved handling. ๐Ÿ“‹ Manual Details Coverage Areas Systems Covered: Engine Mechanical, Engine Performance, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case, Driveshafts, Axles, Suspension (Front & Rear), Steering System, Brakes (Front & Rear), ABS, Power Steering, Body & Chassis, Interior Trim, Exterior Trim, HVAC System, Electrical System, Wiring Diagrams, SRS (Airbag) System, Diagnostic Trouble Codes (DTCs), Maintenance Schedules, Troubleshooting Guides. Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (likely PDF) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing inspection, timing belt replacement, valve train adjustment. Engine Performance: Diagnosis and repair of engine performance issues, fuel injection system operation, emissions control systems, sensor testing and replacement. Transmission: Covers both manual (e.g., 5MT) and automatic (e.g., 4EAT) transmissions, including removal, disassembly, inspection, repair, and installation. Includes fluid types and capacities. Suspension Steering: Front and rear suspension component inspection and replacement (struts, control arms, bushings), steering system diagnosis, power steering pump and rack repair. Brakes ABS: Brake system service including pad and rotor replacement, caliper overhaul, brake fluid bleeding, ABS system component testing and troubleshooting. Electrical Wiring: Comprehensive wiring diagrams for all vehicle systems, component locations, connector pinouts, diagnostic procedures for electrical faults, starter, alternator, battery service. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, differential fluid changes. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting trees. Rebuild Procedures: Detailed instructions for rebuilding major components such as engines, transmissions, and differentials. Specification Data: Torque specifications, clearances, fluid capacities, electrical specifications, and other critical data for proper repair. Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission overhauls, including diagnostics and wiring. ๐Ÿ“Š Manual Specifications File Format File Type: Likely PDF, optimized for digital viewing and printing. Searchability: Typically text-searchable, allowing for quick navigation to specific topics. Print Quality Image Resolution: High-resolution illustrations, diagrams, and photographs. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) โš™๏ธ Engine Specifications Primary Engine Engine Type: Naturally Aspirated, Horizontally Opposed (Boxer) 4-Cylinder Engine Displacement: 2.5 Liters (2498 cc) Engine Code: EJ25D Valvetrain: 16 Valves, Single Overhead Camshaft (SOHC) per bank Bore X Stroke: 99.5 mm x 80.0 mm Compression Ratio: 9.0:1 Performance Horsepower Peak: 165 hp @ 5,500 rpm Torque Peak: 166 lb-ft @ 4,000 rpm Fuel System Fuel Delivery: Electronic Port Fuel Injection (MPI) Fuel Type: Unleaded Regular, 87 Octane Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-Near-Plug configurations. Lubrication Oil Capacity With Filter: 4.5 US Quarts (4.3 Liters) Oil Type: API SJ or SL classification, SAE 5W-30 recommended Cooling Coolant Capacity: 7.5 US Quarts (7.1 Liters) Coolant Type: Ethylene Glycol based, Subaru genuine coolant or equivalent (blue color) ๐Ÿ”ง Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission (5MT) Optional Transmission Type Optional: 4-Speed Automatic Transmission with Electronic Control (4EAT) Features All Wheel Drive Integration: Both transmissions are paired with Subaru's Symmetrical All-Wheel Drive system. Automatic Transmission Modes: May include 'Power' and 'Economy' modes on 4EAT models. Fluid Specs Manual Transmission Fluid: API GL-5, SAE 75W-90 synthetic gear oil recommended. Automatic Transmission Fluid: Subaru Genuine ATF HP or equivalent. Fluid Capacity Manual Transmission Fluid Capacity: Approx. 2.3 US Quarts (2.2 Liters) Automatic Transmission Fluid Capacity: Approx. 3.5 US Quarts (3.3 Liters) for pan drop and fill. ๐Ÿ“ Dimensions Exterior Length: Approx. 177.0 inches (4496 mm) Width: Approx. 67.9 inches (1725 mm) Height: Approx. 63.2 inches (1605 mm) Wheelbase: Approx. 103.0 inches (2616 mm) Ground Clearance: Approx. 7.5 inches (190 mm) Weights Curb Weight Min: Approx. 3130 lbs (1420 kg) Curb Weight Max: Approx. 3260 lbs (1480 kg) Gross Vehicle Weight Rating Gvwr: Approx. 4500 lbs (2041 kg) Cargo Cargo Volume Behind Rear Seat: Approx. 30.0 cu ft (850 Liters) Cargo Volume With Rear Seat Folded: Approx. 68.0 cu ft (1925 Liters) Wheels Tires Standard Wheel Size: 15x6.0 inches...
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1999 Subaru Forester Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
1999
Chassis Code:
SF Series
Codes
Engine Code Primary:
EJ25D (2.5L SOHC Naturally Aspirated)
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Key Selling Points:
Symmetrical All-Wheel Drive (standard on most trims), practicality, go-anywhere capability, Subaru's reputation for durability and safety.
Competitive Analysis
Primary Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra.
Key Features
All Wheel Drive:
Standard Symmetrical All-Wheel Drive system, enhancing traction and stability in various driving conditions.
Ground Clearance:
Higher ground clearance compared to typical sedans, aiding in light off-road use and adverse weather.
Boxer Engine:
Subaru's signature horizontally opposed Boxer engine, providing a lower center of gravity for improved handling.
๐Ÿ“‹ Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Engine Performance, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case, Driveshafts, Axles, Suspension (Front & Rear), Steering System, Brakes (Front & Rear), ABS, Power Steering, Body & Chassis, Interior Trim, Exterior Trim, HVAC System, Electrical System, Wiring Diagrams, SRS (Airbag) System, Diagnostic Trouble Codes (DTCs), Maintenance Schedules, Troubleshooting Guides.
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing inspection, timing belt replacement, valve train adjustment.
Engine Performance:
Diagnosis and repair of engine performance issues, fuel injection system operation, emissions control systems, sensor testing and replacement.
Transmission:
Covers both manual (e.g., 5MT) and automatic (e.g., 4EAT) transmissions, including removal, disassembly, inspection, repair, and installation. Includes fluid types and capacities.
Suspension Steering:
Front and rear suspension component inspection and replacement (struts, control arms, bushings), steering system diagnosis, power steering pump and rack repair.
Brakes ABS:
Brake system service including pad and rotor replacement, caliper overhaul, brake fluid bleeding, ABS system component testing and troubleshooting.
Electrical Wiring:
Comprehensive wiring diagrams for all vehicle systems, component locations, connector pinouts, diagnostic procedures for electrical faults, starter, alternator, battery service.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, differential fluid changes.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting trees.
Rebuild Procedures:
Detailed instructions for rebuilding major components such as engines, transmissions, and differentials.
Specification Data:
Torque specifications, clearances, fluid capacities, electrical specifications, and other critical data for proper repair.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission overhauls, including diagnostics and wiring.
๐Ÿ“Š Manual Specifications
File Format
File Type:
Likely PDF, optimized for digital viewing and printing.
Searchability:
Typically text-searchable, allowing for quick navigation to specific topics.
Print Quality
Image Resolution:
High-resolution illustrations, diagrams, and photographs.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated, Horizontally Opposed (Boxer) 4-Cylinder
Engine Displacement:
2.5 Liters (2498 cc)
Engine Code:
EJ25D
Valvetrain:
16 Valves, Single Overhead Camshaft (SOHC) per bank
Bore X Stroke:
99.5 mm x 80.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower Peak:
165 hp @ 5,500 rpm
Torque Peak:
166 lb-ft @ 4,000 rpm
Fuel System
Fuel Delivery:
Electronic Port Fuel Injection (MPI)
Fuel Type:
Unleaded Regular, 87 Octane
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-Near-Plug configurations.
Lubrication
Oil Capacity With Filter:
4.5 US Quarts (4.3 Liters)
Oil Type:
API SJ or SL classification, SAE 5W-30 recommended
Cooling
Coolant Capacity:
7.5 US Quarts (7.1 Liters)
Coolant Type:
Ethylene Glycol based, Subaru genuine coolant or equivalent (blue color)
๐Ÿ”ง Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission (5MT)
Optional
Transmission Type Optional:
4-Speed Automatic Transmission with Electronic Control (4EAT)
Features
All Wheel Drive Integration:
Both transmissions are paired with Subaru's Symmetrical All-Wheel Drive system.
Automatic Transmission Modes:
May include 'Power' and 'Economy' modes on 4EAT models.
Fluid Specs
Manual Transmission Fluid:
API GL-5, SAE 75W-90 synthetic gear oil recommended.
Automatic Transmission Fluid:
Subaru Genuine ATF HP or equivalent.
Fluid Capacity
Manual Transmission Fluid Capacity:
Approx. 2.3 US Quarts (2.2 Liters)
Automatic Transmission Fluid Capacity:
Approx. 3.5 US Quarts (3.3 Liters) for pan drop and fill.
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 177.0 inches (4496 mm)
Width:
Approx. 67.9 inches (1725 mm)
Height:
Approx. 63.2 inches (1605 mm)
Wheelbase:
Approx. 103.0 inches (2616 mm)
Ground Clearance:
Approx. 7.5 inches (190 mm)
Weights
Curb Weight Min:
Approx. 3130 lbs (1420 kg)
Curb Weight Max:
Approx. 3260 lbs (1480 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 4500 lbs (2041 kg)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 30.0 cu ft (850 Liters)
Cargo Volume With Rear Seat Folded:
Approx. 68.0 cu ft (1925 Liters)
Wheels Tires
Standard Wheel Size:
15x6.0 inches
Optional Wheel Size:
16x6.5 inches (on higher trims)
Standard Tire Size:
P205/70R15
Optional Tire Size:
P215/60R16
Bolt Pattern:
5 x 100 mm
Center Bore:
56.1 mm
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Frontal Crash Test Driver:
4-star (with potential for 5-star depending on specific configuration and testing nuances for the era).
NHTSA Frontal Crash Test Passenger:
4-star (with potential for 5-star).
NHTSA Side Impact Crash Test Front Driver:
4-star
NHTSA Side Impact Crash Test Front Passenger:
4-star
IIHS Frontal Offset:
Good (for its class and time)
Active Features
All Wheel Drive:
Standard Symmetrical AWD enhances stability and traction.
Anti Lock Brakes ABS:
Standard on most trims, providing steering control during hard braking.
Passive Features
Airbags Front:
Driver and front passenger airbags.
Seatbelts:
Three-point seatbelts for all seating positions, front pretensioners.
Child Seat Anchors:
LATCH system (Lower Anchors and Tethers for CHildren) may be present on some models/trims.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Base models typically featured a 4-speaker AM/FM/CD or Cassette player. Higher trims might have offered a 6-speaker system with a separate amplifier.
Climate Control:
Manual climate control with rotary knobs for fan speed, temperature, and air direction. Some higher trims may have offered automatic climate control.
Driver Assistance
Cruise Control:
Standard on most trims, offering convenience on longer journeys.
Connectivity
Power Windows Locks:
Available on most trims, power windows and door locks were common features.
Remote Keyless Entry:
Optional on some higher trims.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3-4 months, whichever comes first (under normal driving conditions). Severe driving conditions may require more frequent changes (e.g., every 3,000 miles).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Engine Oil Filter:
Replace with every oil change.
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for platinum-tipped spark plugs. Check manual for specific type.
Timing Belt Replacement:
Crucial: Every 105,000 miles (168,000 km) or 7 years, whichever comes first. Failure can cause catastrophic engine damage.
Coolant Replacement:
First replacement at 30,000 miles (48,000 km) or 2 years, then every 15,000 miles (24,000 km) or 1 year thereafter.
Brake Fluid Replacement:
Every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Type Spec:
API SJ or SL, SAE 5W-30
Transmission Fluid Type Spec Manual:
API GL-5, SAE 75W-90 synthetic gear oil
Transmission Fluid Type Spec Automatic:
Subaru Genuine ATF HP or equivalent
Power Steering Fluid:
ATF Dexron III (check manual for specific recommendation, use high-quality fluid).
Brake Fluid Type:
DOT 3
Known Issues
Head Gaskets:
While the EJ25D engine in this generation is not as prone to catastrophic head gasket failure as some later EJ variants, it's still a common area of concern. Look for coolant leaks externally or internal coolant contamination (milky oil, white exhaust smoke).
Timing Belt:
As mentioned, the timing belt is a critical maintenance item. A broken belt can cause piston-to-valve contact, leading to expensive engine damage. Regular replacement is paramount.
Automatic Transmission Problems:
Some 4EAT transmissions can experience wear in the valve body or torque converter, leading to delayed shifts or slipping. Regular fluid changes are crucial for longevity.
Cv Axle Boots:
Front CV axle boots are susceptible to tearing, especially with age and exposure to road debris. Damaged boots can lead to CV joint failure.
Rear Main Seal Leaks:
Rear main engine seals can develop leaks over time, requiring transmission removal for replacement.
๐Ÿ“š Vehicle History
Brand Heritage
Subaru Identity:
Subaru, a division of Subaru Corporation (formerly Fuji Heavy Industries), is renowned for its pioneering use of All-Wheel Drive in passenger vehicles and its signature Boxer engine layout.
Model Evolution
First Generation Forester:
The first generation Subaru Forester (SF series) debuted in 1997, essentially a raised version of the Subaru Impreza platform, designed to offer the versatility of an SUV with the driving dynamics of a car. The 1999 model year represents the mid-cycle of this initial generation.
Generation Designation:
First Generation (SF Series): 1997-2002
Production
Manufacturing Location:
Ota, Gunma, Japan
Production Years:
1997-2002
๐Ÿ† Awards & Recognition
Recognitions
Icam Award:
The 1998-2002 Subaru Forester was recognized by magazines like Motor Trend as a Top Sport/Utility Vehicle.
Value Perception:
Consistently praised for its value proposition, combining AWD capability with SUV practicality at a competitive price point.
Certifications
Safety Certifications:
Earned good safety ratings from organizations like the IIHS and NHTSA for its time, highlighting its robust construction and standard safety features.
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