Dodge Neon Chrysler Neon & SX Complete Workshop Service Repair Manual 2000 2001 2002 2003 2004 2005
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๐ท๏ธ Basic Information Identification Make: Dodge, Chrysler Model: Neon, Neon SX Codes Platform: PG (Second Generation) ๐ Introduction Market Position Vehicle Segment: Compact car Target Audience: DIY mechanics, home repair enthusiasts, automotive technicians Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier Key Features Vehicle Appeal: Affordable pricing, sporty handling (especially R/T and SRT-4 models), distinctive styling. Manual Value Proposition: Enables significant cost savings on maintenance and repairs, empowers owners with detailed knowledge, supports both basic upkeep and complex troubleshooting. ๐ Manual Details Coverage Areas Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 Trim Levels Covered: All trims including ES, SE, SXT, R/T, SRT-4 (where applicable to specific model years within the range) Engine Variants Covered: All engine options for the specified model years Transmission Types Covered: All transmission options (manual and automatic) for the specified model years Page Count Estimated Page Count: Varies by edition, typically 2000+ pages for a comprehensive workshop manual Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF ๐ Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly procedures for all applicable engine variants (e.g., 2.0L DOHC, 2.4L DOHC Turbocharged for SRT-4). Engine Performance: Fuel injection systems, ignition systems, emission controls, cooling systems, lubrication systems, engine diagnostics and troubleshooting. Transmission Manual: Service and repair procedures for manual transmissions, including clutch assembly, gear train, and shifting mechanisms. Transmission Automatic: Service and repair procedures for automatic transmissions, including torque converter, valve body, planetary gear sets, and electronic controls. Drivetrain: Front-wheel drive axle shafts, CV joints, differential systems. Suspension: Front and rear suspension components, including struts, springs, control arms, ball joints, bushings, and wheel alignment specifications. Steering: Power steering system, steering column, steering rack/gearbox, tie rods, and troubleshooting. Brakes: Front and rear brake systems (disc and drum where applicable), including brake calipers, rotors, pads, master cylinder, brake lines, ABS (Anti-lock Braking System) components and diagnostics. Electrical System: Complete electrical schematics, battery, charging system (alternator), starting system, lighting, instrumentation, power windows, locks, and accessory systems. Body And Frame: Exterior body panels, interior trim, doors, windows, mirrors, bumpers, hood, trunk, and structural components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, diagnosis, and repair. Body Electronics: Airbag system, body control modules (BCM), immobilizer systems, and remote keyless entry. Procedures Included Routine Maintenance: Oil and filter changes, fluid checks and top-offs, tire rotation, air filter replacement, spark plug replacement, brake pad inspection. Troubleshooting: Diagnostic procedures for common and uncommon issues across all vehicle systems, including symptom-based troubleshooting guides. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical system diagnostics and component replacement. Component Replacement: Step-by-step instructions for replacing all major and minor components of the vehicle. Special Tools: Identification and usage instructions for any specialized tools required for specific procedures. Torque Specifications: Detailed torque values for all critical fasteners across the vehicle. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including diagnostics and wiring diagrams. ๐ Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Fully searchable text for quick access to information. Print Quality Print Capability: Printable by section, chapter, or entire document. Binding Type Binding: N/A (Downloadable digital format) Paper Type Paper Type: N/A (Digital format) โ๏ธ Engine Specifications Primary Engine Engine Code 2.0L DOHc: ECC/EDZ (SOHC), AEV (DOHC - often found in higher trims or specific years) Displacement 2.0L DOHc: 1996 cc (121.8 cu in) Horsepower 2.0L DOHc: Approx. 132 hp @ 6000 rpm (for DOHC variants) Torque 2.0L DOHc: Approx. 130 lb-ft @ 4500 rpm (for DOHC variants) Engine Code 2.4L Turbo: BCC (2.4L DOHC Turbocharged - SRT-4) Displacement 2.4L Turbo: 2429 cc (148.2 cu in) Horsepower 2.4L Turbo: 205 hp @ 5800 rpm (SRT-4) Torque 2.4L Turbo: 220 lb-ft @ 3200 rpm (SRT-4) Fuel System Fuel Delivery: Electronic Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane minimum recommended for naturally aspirated; 91 octane recommended for SRT-4) ๐ง Transmission Standard Standard Transmission: 5-speed manual Optional Optional Transmission: 4-speed automatic Features Transmission Fluid Type: Refer to manual for specific ATF+4 for automatic, manual transmission fluid (MTF) for manual (e.g., Mopar ATF+4 for automatic, SAE 75W-90 for manual - verify with manual) ๐ Dimensions Exterior Wheelbase: Approx. 104.1 inches (2644 mm) Length: Approx. 174.4 inches (4430 mm) Width: Approx. 67.4 inches (1712 mm) Height: Approx. 55.4 inches (1407 mm) Weights Curb Weight: Approx. 2700-3000 lbs (varies by trim and options) ๐ก๏ธ Safety Features Ratings NHTSA Front Impact: Acceptable (2000-2002 models), Good (2003-2005 models) IIHS Side Impact: Acceptable (some models) Active Features ABS: Available on most trims, standard on some higher trims and later years. Passive Features Airbags: Driver and passenger front airbags standard; side airbags available on some models/trims. ๐ก Technology Features Infotainment Audio System: Factory AM/FM/CD...
Enables significant cost savings on maintenance and repairs, empowers owners with detailed knowledge, supports both basic upkeep and complex troubleshooting.
๐ Manual Details
Coverage Areas
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
Trim Levels Covered:
All trims including ES, SE, SXT, R/T, SRT-4 (where applicable to specific model years within the range)
Engine Variants Covered:
All engine options for the specified model years
Transmission Types Covered:
All transmission options (manual and automatic) for the specified model years
Page Count
Estimated Page Count:
Varies by edition, typically 2000+ pages for a comprehensive workshop manual
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐ Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, repair, and reassembly procedures for all applicable engine variants (e.g., 2.0L DOHC, 2.4L DOHC Turbocharged for SRT-4).
Front and rear suspension components, including struts, springs, control arms, ball joints, bushings, and wheel alignment specifications.
Steering:
Power steering system, steering column, steering rack/gearbox, tie rods, and troubleshooting.
Brakes:
Front and rear brake systems (disc and drum where applicable), including brake calipers, rotors, pads, master cylinder, brake lines, ABS (Anti-lock Braking System) components and diagnostics.
Electrical System:
Complete electrical schematics, battery, charging system (alternator), starting system, lighting, instrumentation, power windows, locks, and accessory systems.
Body And Frame:
Exterior body panels, interior trim, doors, windows, mirrors, bumpers, hood, trunk, and structural components.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, diagnosis, and repair.
Body Electronics:
Airbag system, body control modules (BCM), immobilizer systems, and remote keyless entry.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid checks and top-offs, tire rotation, air filter replacement, spark plug replacement, brake pad inspection.
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all vehicle systems, including symptom-based troubleshooting guides.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical system diagnostics and component replacement.
Component Replacement:
Step-by-step instructions for replacing all major and minor components of the vehicle.
Special Tools:
Identification and usage instructions for any specialized tools required for specific procedures.
Torque Specifications:
Detailed torque values for all critical fasteners across the vehicle.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including diagnostics and wiring diagrams.
๐ Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick access to information.
Print Quality
Print Capability:
Printable by section, chapter, or entire document.
Binding Type
Binding:
N/A (Downloadable digital format)
Paper Type
Paper Type:
N/A (Digital format)
โ๏ธ Engine Specifications
Primary Engine
Engine Code 2.0L DOHc:
ECC/EDZ (SOHC), AEV (DOHC - often found in higher trims or specific years)
Displacement 2.0L DOHc:
1996 cc (121.8 cu in)
Horsepower 2.0L DOHc:
Approx. 132 hp @ 6000 rpm (for DOHC variants)
Torque 2.0L DOHc:
Approx. 130 lb-ft @ 4500 rpm (for DOHC variants)
Engine Code 2.4L Turbo:
BCC (2.4L DOHC Turbocharged - SRT-4)
Displacement 2.4L Turbo:
2429 cc (148.2 cu in)
Horsepower 2.4L Turbo:
205 hp @ 5800 rpm (SRT-4)
Torque 2.4L Turbo:
220 lb-ft @ 3200 rpm (SRT-4)
Fuel System
Fuel Delivery:
Electronic Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane minimum recommended for naturally aspirated; 91 octane recommended for SRT-4)
๐ง Transmission
Standard
Standard Transmission:
5-speed manual
Optional
Optional Transmission:
4-speed automatic
Features
Transmission Fluid Type:
Refer to manual for specific ATF+4 for automatic, manual transmission fluid (MTF) for manual (e.g., Mopar ATF+4 for automatic, SAE 75W-90 for manual - verify with manual)
๐ Dimensions
Exterior
Wheelbase:
Approx. 104.1 inches (2644 mm)
Length:
Approx. 174.4 inches (4430 mm)
Width:
Approx. 67.4 inches (1712 mm)
Height:
Approx. 55.4 inches (1407 mm)
Weights
Curb Weight:
Approx. 2700-3000 lbs (varies by trim and options)
๐ก๏ธ Safety Features
Ratings
NHTSA Front Impact:
Acceptable (2000-2002 models), Good (2003-2005 models)
IIHS Side Impact:
Acceptable (some models)
Active Features
ABS:
Available on most trims, standard on some higher trims and later years.
Passive Features
Airbags:
Driver and passenger front airbags standard; side airbags available on some models/trims.
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM/CD players, some models with premium audio or Infinity speaker systems available.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available on select trims.
Connectivity
Keyless Entry:
Optional remote keyless entry system.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (synthetic oil recommended for longer intervals).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Every 100,000 miles for platinum or iridium plugs; consult manual for specific type.
Coolant Flush:
Every 60,000-100,000 miles or 5 years.
Fluid Specifications
Engine Oil Type:
Refer to manual: Typically SAE 5W-30 or 5W-20 (API certified). Use synthetic for best performance.
Head gasket failures (especially on earlier 2.0L engines), oil leaks, ignition coil failures.
Common Problems Transmission:
Automatic transmission solenoid issues, clutch wear in manual transmissions.
Common Problems Suspension:
Worn control arm bushings, failing front struts, ball joint wear.
Common Problems Electrical:
Window motor failures, power lock actuator issues, intermittent dashboard warning lights.
Common Problems Body:
Rust issues on rocker panels and wheel wells, interior trim degradation.
๐ Vehicle History
Brand Heritage
Dodge Neon Legacy:
Successor to the Dodge Shadow/Plymouth Sundance, positioned as an affordable and sporty compact car.
Model Evolution
Generation:
Second Generation (PG platform), introduced for the 2000 model year, featuring a significant redesign over the first generation.
Srt-4 Introduction:
The high-performance SRT-4 variant was introduced in 2003, featuring a turbocharged 2.4L engine and aggressive styling.
Production
Production Location:
Belvidere, Illinois, USA
Production Years Overall:
1994-2005 (First Gen: 1995-1999, Second Gen: 2000-2005)
๐ Awards & Recognition
Recognitions
Car And Driver Awards:
Dodge Neon (and SRT-4 variant) received critical acclaim for its performance and value from automotive journalists, including appearances on Car and Driver's Ten Best lists in certain years for its class competitors.