Mitsubishi Pajero Pinin 2000-2002 Service Repair Manual
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$133.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Pinin Common Aliases: Mitsubishi Pajero Pinin, Mitsubishi Pajero Junior (some markets, distinct but related), Mitsubishi Montero Pinin (in some markets) Codes Platform Code: H60/H70 series Engine Codes: 4G93 (1.8L SOHC/DOHC), 4G94 (2.0L SOHC/DOHC) 👋 Introduction Market Position Segment: Compact SUV / Crossover Utility Vehicle (CUV) Positioning: Positioned as a more affordable, compact, and city-friendly alternative to larger SUVs like the Pajero/Montero, offering enhanced off-road capability for its size. Competitive Analysis Competitors: Suzuki Vitara, Toyota RAV4 (first generation), Honda CR-V (first generation), Nissan X-Trail (later models), Land Rover Freelander. Key Features Design Philosophy: Combines compact dimensions for urban maneuverability with Mitsubishi's renowned Super Select II 4WD system (optional on some models) for off-road capability. Body Styles: Primarily offered as a 3-door and 5-door hatchback. Convertible versions also existed. Target Audience: Individuals or small families seeking a versatile, go-anywhere vehicle that is practical for daily use and capable of light to moderate off-roading. 📋 Manual Details Coverage Areas Markets Covered: Primarily European and Asian markets, possibly other select global regions where the Pinin was sold. Page Count Estimated Page Count: Highly variable, but typical comprehensive service manuals for this era are 1000-3000+ pages. Specific page count for this PDF is not provided, but coverage implies completeness. Manual Type Type: Service and Repair Manual Language Language: Likely English, with potential for other languages depending on the original source. Assuming primary language is English for sale in English-speaking markets. Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine control systems (ECU, sensors, actuators). Transmission Drivetrain: Manual and automatic transmissions, transfer case, differentials (front and rear), driveshafts, CV joints, hub assemblies. Chassis Suspension: Front and rear suspension components (struts, springs, control arms, bushings), steering system (rack and pinion, power steering), wheel alignment specifications. Brakes: Front and rear brake systems (disc/drum), ABS system (if equipped), brake fluid specifications, hydraulic components, parking brake. Electrical Electronics: 12V battery system, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), instrument cluster, wiring diagrams, fuses and relays, body control modules, diagnostic connectors (OBD-II). Body Interior: Body panels, doors, hood, tailgate, interior trim, seats, HVAC (heating, ventilation, air conditioning) system, exterior trim, glass. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation. Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), testing procedures for sensors and actuators, wiring harness checks. Repairs Overhauls: Engine component replacement (e.g., head gasket, pistons, connecting rods), transmission overhaul, suspension component replacement, brake caliper rebuilding, electrical component repair, body panel repair. Specifications Data: Torque specifications for all fasteners, engine tuning data, valve clearance specifications, fluid capacities, wiring diagrams, dimensional data. Body Repair: Procedures for body panel removal/installation, door adjustments, glass replacement, and basic dent repair. Includes specifications for panel gaps and alignment. Electrical Diagnostics: Detailed wiring diagrams for all vehicle systems, including power distribution, signal paths, and component pinouts. Troubleshooting flowcharts for electrical faults. Technical Depth Depth: Comprehensive. Covers routine maintenance, basic repairs, advanced diagnostics, and complete overhauls for all major vehicle systems. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text within PDF format, allowing for quick navigation to specific topics. Print Quality Quality: Assumed high quality, consistent with professional service manuals, including clear diagrams and schematics. Binding Type Binding: N/A (PDF format) Paper Type Paper: N/A (PDF format) Completeness Scope: Comprehensive coverage for the specified model years, including detailed repair procedures, troubleshooting, diagnostics, and specifications. ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 1.8 Liters Engine 1 Type: 4G93 DOHC Inline-4, naturally aspirated or turbocharged (less common for Pinin) Engine 1 Horsepower: Approx. 115-130 PS (85-96 kW) for naturally aspirated 1.8L Engine 1 Torque: Approx. 160-170 Nm for naturally aspirated 1.8L Engine 2 Displacement: 2.0 Liters Engine 2 Type: 4G94 SOHC/DOHC Inline-4, naturally aspirated Engine 2 Horsepower: Approx. 125-135 PS (92-99 kW) for naturally aspirated 2.0L Engine 2 Torque: Approx. 175-185 Nm for naturally aspirated 2.0L Engine 1 Valvetrain: DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder) Engine 2 Valvetrain: SOHC (Single Overhead Camshaft), 16 valves (4 valves per cylinder) or DOHC depending on specific variant. Performance Fuel Delivery: Electronic Fuel Injection (EFI) Fuel System Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Drivetrain Options: 2WD (Rear-Wheel Drive) and 4WD (often with Mitsubishi's 'Active Trac' or similar system, including low-range gearing on some 4WD variants). 📐 Dimensions Exterior Length: Approx. 3735-3860 mm (3-door) / 4045-4160 mm (5-door), depending on specific market and bumper variations. Width: Approx. 1695 mm Height: Approx. 1630-1700 mm, depending on roof rails and suspension. Wheelbase: Approx....
Mitsubishi Pajero Pinin, Mitsubishi Pajero Junior (some markets, distinct but related), Mitsubishi Montero Pinin (in some markets)
Codes
Platform Code:
H60/H70 series
Engine Codes:
4G93 (1.8L SOHC/DOHC), 4G94 (2.0L SOHC/DOHC)
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover Utility Vehicle (CUV)
Positioning:
Positioned as a more affordable, compact, and city-friendly alternative to larger SUVs like the Pajero/Montero, offering enhanced off-road capability for its size.
Competitive Analysis
Competitors:
Suzuki Vitara, Toyota RAV4 (first generation), Honda CR-V (first generation), Nissan X-Trail (later models), Land Rover Freelander.
Key Features
Design Philosophy:
Combines compact dimensions for urban maneuverability with Mitsubishi's renowned Super Select II 4WD system (optional on some models) for off-road capability.
Body Styles:
Primarily offered as a 3-door and 5-door hatchback. Convertible versions also existed.
Target Audience:
Individuals or small families seeking a versatile, go-anywhere vehicle that is practical for daily use and capable of light to moderate off-roading.
📋 Manual Details
Coverage Areas
Markets Covered:
Primarily European and Asian markets, possibly other select global regions where the Pinin was sold.
Page Count
Estimated Page Count:
Highly variable, but typical comprehensive service manuals for this era are 1000-3000+ pages. Specific page count for this PDF is not provided, but coverage implies completeness.
Manual Type
Type:
Service and Repair Manual
Language
Language:
Likely English, with potential for other languages depending on the original source. Assuming primary language is English for sale in English-speaking markets.
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine control systems (ECU, sensors, actuators).
Transmission Drivetrain:
Manual and automatic transmissions, transfer case, differentials (front and rear), driveshafts, CV joints, hub assemblies.
Chassis Suspension:
Front and rear suspension components (struts, springs, control arms, bushings), steering system (rack and pinion, power steering), wheel alignment specifications.
Brakes:
Front and rear brake systems (disc/drum), ABS system (if equipped), brake fluid specifications, hydraulic components, parking brake.
Electrical Electronics:
12V battery system, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), instrument cluster, wiring diagrams, fuses and relays, body control modules, diagnostic connectors (OBD-II).
Body Interior:
Body panels, doors, hood, tailgate, interior trim, seats, HVAC (heating, ventilation, air conditioning) system, exterior trim, glass.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), testing procedures for sensors and actuators, wiring harness checks.
Torque specifications for all fasteners, engine tuning data, valve clearance specifications, fluid capacities, wiring diagrams, dimensional data.
Body Repair:
Procedures for body panel removal/installation, door adjustments, glass replacement, and basic dent repair. Includes specifications for panel gaps and alignment.
Electrical Diagnostics:
Detailed wiring diagrams for all vehicle systems, including power distribution, signal paths, and component pinouts. Troubleshooting flowcharts for electrical faults.
Technical Depth
Depth:
Comprehensive. Covers routine maintenance, basic repairs, advanced diagnostics, and complete overhauls for all major vehicle systems. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text within PDF format, allowing for quick navigation to specific topics.
Print Quality
Quality:
Assumed high quality, consistent with professional service manuals, including clear diagrams and schematics.
Binding Type
Binding:
N/A (PDF format)
Paper Type
Paper:
N/A (PDF format)
Completeness
Scope:
Comprehensive coverage for the specified model years, including detailed repair procedures, troubleshooting, diagnostics, and specifications.
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
1.8 Liters
Engine 1 Type:
4G93 DOHC Inline-4, naturally aspirated or turbocharged (less common for Pinin)
Engine 1 Horsepower:
Approx. 115-130 PS (85-96 kW) for naturally aspirated 1.8L
Engine 1 Torque:
Approx. 160-170 Nm for naturally aspirated 1.8L
Engine 2 Displacement:
2.0 Liters
Engine 2 Type:
4G94 SOHC/DOHC Inline-4, naturally aspirated
Engine 2 Horsepower:
Approx. 125-135 PS (92-99 kW) for naturally aspirated 2.0L
Engine 2 Torque:
Approx. 175-185 Nm for naturally aspirated 2.0L
Engine 1 Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder)
Engine 2 Valvetrain:
SOHC (Single Overhead Camshaft), 16 valves (4 valves per cylinder) or DOHC depending on specific variant.
Performance
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel System
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
Drivetrain Options:
2WD (Rear-Wheel Drive) and 4WD (often with Mitsubishi's 'Active Trac' or similar system, including low-range gearing on some 4WD variants).
📐 Dimensions
Exterior
Length:
Approx. 3735-3860 mm (3-door) / 4045-4160 mm (5-door), depending on specific market and bumper variations.
Width:
Approx. 1695 mm
Height:
Approx. 1630-1700 mm, depending on roof rails and suspension.
Wheelbase:
Approx. 2280 mm
Approach Angle:
Approx. 34-37 degrees (depending on model/bumper).
Departure Angle:
Approx. 30-35 degrees (depending on model/bumper).
Breakover Angle:
Approx. 30-32 degrees (depending on wheelbase).
Weights
Curb Weight:
Approx. 1250-1400 kg, varying by engine and drivetrain.
Gross Vehicle Weight Rating:
Typically around 1800-1900 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Euro NCAP ratings for this era were generally moderate for compact SUVs. Specific results for Pinin should be verified, but expect around 3-4 stars depending on year and equipment.
Active Features
ABS:
Anti-lock Braking System (ABS) - Optional or standard depending on trim level and market.
Traction Control:
Traction Control System (TCS) - Available on higher trims or specific 4WD models.
Passive Features
Airbags:
Front driver and passenger airbags standard on most models; side airbags optional on higher trims.
Seatbelts:
3-point inertia reel seatbelts for all occupants, pre-tensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player. Speakers typically 4-6. Aftermarket upgrades are common.
Driver Assistance
Cruise Control:
Optional on higher trim levels, particularly for 5-door models with automatic transmission.
Connectivity
Auxiliary Input:
Rarely standard; aftermarket solutions are the primary way to add AUX or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 15,000 km (or 6-12 months), depending on driving conditions and oil type. Refer to manual for exact specification.
Timing Belt Replacement:
The 4G93 and 4G94 engines use a timing belt. Replacement is typically recommended every 90,000 to 105,000 km or 5-7 years. Critical maintenance item to prevent engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher. Viscosity typically 5W-30 or 10W-40, depending on climate. Refer to manual for precise specification.
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with a 50/50 mix with distilled water. Capacity approx. 5.5-6.5 liters.
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 gear oil. Capacity approx. 2.0-2.5 liters.
API GL-4 or GL-5, SAE 75W-90 gear oil (check manual for specific type depending on 4WD system).
Differential Fluid:
API GL-5, SAE 75W-90 or 80W-90 gear oil (front and rear differentials).
Known Issues
Common Problem 1:
Rusting: Particularly in the sills, wheel arches, and underbody, especially in regions with road salt. Regular underbody inspection and rustproofing is recommended.
Common Problem 2:
Suspension Wear: Bushings and ball joints can wear over time, leading to clunking noises and imprecise handling. Check for play in suspension components during service.
Common Problem 3:
Clutch Wear (Manual Transmissions): As with many manual vehicles, clutch wear is a maintenance item depending on driving style.
Common Problem 4:
Coolant Leaks: Gaskets (e.g., head gasket) or hose connections can degrade over time, leading to coolant leaks. Monitor coolant level regularly.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a long history in off-road vehicles, dating back to the original Pajero (1982) and its rugged predecessors. The Pinin leverages this heritage in a more compact package.
Model Evolution
Generation:
First generation
Development Goal:
Designed to fill a gap in Mitsubishi's SUV lineup below the larger Pajero, offering a more accessible and maneuverable option. Co-developed with Hyundai (as the Hyundai Galloper II Exceed in some markets, and later the Hyundai Getz/Click platform shares some relation) and also produced under license.
Production
Production Years:
1998-2007 (Model years 2000-2002 fall within this range).
Manufacturing Locations:
Primarily Japan (Mizushima Plant), with production also occurring in other Mitsubishi-affiliated plants globally.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While the Pinin itself might not have garnered major individual awards, it benefited from Mitsubishi's reputation for robust SUVs and off-road capability. It was praised for its compact size and practicality.