APRILLIA RIEJU RS2 MATRIX AM6 Engine Service Repair Manual 2000-2005
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๐ท๏ธ Basic Information Identification Make: Aprilia Rieju Model: RS2 Matrix Engine Variant: AM6 Product Name: Aprilia Rieju RS2 Matrix AM6 Engine Service Repair Manual Codes Engine Code: AM6 Generation Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 ๐ Introduction Market Position Target Audience: Owners and independent repair shops seeking detailed guidance for maintaining and repairing their Aprilia Rieju RS2 Matrix AM6. Competitive Analysis Value Proposition: Provides significant cost savings on professional servicing and repairs, empowering users with factory-level information. Key Features Accessibility: Easy to use PDF format, accessible on multiple devices, with the ability to print specific pages. Technical Access: Offers the same information used by professional technicians. Support: Customer support available for technical assistance and download issues. ๐ Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, maintenance, and rebuilding procedures for the Aprilia Rieju RS2 Matrix with AM6 engine. Page Count Estimated Page Count: Variable (PDF format, printable pages) Manual Type Type: Workshop Service and Repair Manual Language Language: English (assumed, based on product description) Format Format: Digital Download (PDF) ๐ Manual Coverage Systems Covered Engine: Full AM6 engine mechanicals (cylinder, piston, crankshaft, bearings, seals), fuel system (carburetor tuning, jetting), ignition system, cooling system (if applicable to specific RS2 Matrix variant), exhaust system. Transmission: 6-speed AM6 gearbox operation, disassembly, assembly, gear selection, clutch operation and adjustment. Chassis: Frame, suspension (front forks, rear shock absorber), steering system, wheel bearings, braking system (front and rear), wheel and tire information. Electrical System: Wiring diagrams, lighting system, charging system (stator, rectifier/regulator), battery, starter system (if electric start is present), switches, controls. Bodywork: Fairings, seat, fuel tank, body panels, mounting hardware, aesthetic components. Procedures Included Maintenance: Routine checks, lubrication, fluid changes, filter replacements, spark plug maintenance, chain adjustment, brake bleeding. Troubleshooting: Diagnostic charts, fault finding for engine performance, electrical issues, starting problems, and general operation. Repair: Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly for all major systems. Rebuilding: Complete engine rebuild procedures, transmission overhauls, suspension component refurbishment. Technical Depth Depth: Professional technician level, covering everything from basic adjustments to complete engine and gearbox overhauls, including torque specifications and critical tolerances. ๐ Manual Specifications File Format Format: PDF Compatibility: PC & MAC Computers Operating Systems Supported: Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7 & 8; macOS Print Quality Printability: High quality, printable diagrams and text for easy use at the workbench. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download, user prints as needed) โ๏ธ Engine Specifications Primary Engine Engine Type: 2-Stroke, Single Cylinder (AM6 engine platform) Cooling: Liquid-cooled (typical for AM6 engine, though specific RS2 Matrix variant may vary) Displacement: 50cc (typical for AM6 engine) Bore X Stroke: Approximately 39.5mm x 40.2mm (typical for AM6 engine) Performance Horsepower: Varies by market and tuning, typically around 7-10 HP (stock AM6) Torque: Varies by market and tuning, typically around 7-9 Nm (stock AM6) Fuel System Carburetor Type: Typically Dell'Orto PHBN or similar 14-17.5mm carburetor Fuel Type: Unleaded Gasoline (RON 95 recommended) mixed with 2-stroke oil Oil Mixture Ratio: 1:50 (1 part 2-stroke oil to 50 parts gasoline, or as specified by manufacturer) Ignition Ignition System: Electronic CDI (Capacitor Discharge Ignition) ๐ง Transmission Standard Type: 6-speed constant mesh manual transmission Clutch: Wet multi-plate clutch, cable operated Features Gear Ratios: Specific ratios detailed within the manual for each gear. Transmission Oil Type: SAE 10W/30 or 10W/40 API GL-4 motorcycle transmission oil (specific part numbers available in manual) ๐ Dimensions Exterior Wheelbase: Approximately 1330 mm (Varies slightly by year/variant) Weights Dry Weight: Approximately 105-110 kg (Varies slightly by year/variant) Fuel Tank Capacity: Approximately 12-13 Liters (Varies slightly by year/variant) ๐ก๏ธ Safety Features Ratings Crash Test Results: Not applicable for this vehicle class/era in standardized automotive crash testing formats. Active Features Braking System: Hydraulic disc brakes, front and rear. Specific caliper and disc sizes detailed in manual. Passive Features Lighting: Headlight, taillight, brake light, turn signals. Bulb types and specifications provided in manual. ๐ก Technology Features Infotainment Features: Basic analogue instrumentation (speedometer, tachometer, odometer), indicator lights. Driver Assistance Features: None applicable for this model. ๐ง Maintenance Service Intervals Oil Change Transmission: Every 3,000 - 5,000 km or annually (refer to manual for precise interval and procedure). Spark Plug Replacement: Every 4,000 - 6,000 km (specific plug type and gap detailed in manual). Air Filter Cleaning Replacement: Every 3,000 - 5,000 km or as needed based on operating conditions. Chain Lubrication Adjustment: Every 500-1000 km, and after washing or riding in wet conditions. Fluid Specifications Coolant Type: Ethylene glycol based antifreeze coolant (typically 50/50 mix with distilled water). Specific part numbers and capacity in manual. Brake Fluid Type: DOT 4 (or as specified in manual). Ensure correct type and procedure for bleeding. Known Issues Common Wear Items: Clutch plates, piston rings, bearings, seals, brake pads, swingarm bushings,...
Frame, suspension (front forks, rear shock absorber), steering system, wheel bearings, braking system (front and rear), wheel and tire information.
Electrical System:
Wiring diagrams, lighting system, charging system (stator, rectifier/regulator), battery, starter system (if electric start is present), switches, controls.
Bodywork:
Fairings, seat, fuel tank, body panels, mounting hardware, aesthetic components.
Professional technician level, covering everything from basic adjustments to complete engine and gearbox overhauls, including torque specifications and critical tolerances.
๐ Manual Specifications
File Format
Format:
PDF
Compatibility:
PC & MAC Computers
Operating Systems Supported:
Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7 & 8; macOS
Print Quality
Printability:
High quality, printable diagrams and text for easy use at the workbench.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download, user prints as needed)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
2-Stroke, Single Cylinder (AM6 engine platform)
Cooling:
Liquid-cooled (typical for AM6 engine, though specific RS2 Matrix variant may vary)
Displacement:
50cc (typical for AM6 engine)
Bore X Stroke:
Approximately 39.5mm x 40.2mm (typical for AM6 engine)
Performance
Horsepower:
Varies by market and tuning, typically around 7-10 HP (stock AM6)
Torque:
Varies by market and tuning, typically around 7-9 Nm (stock AM6)
Fuel System
Carburetor Type:
Typically Dell'Orto PHBN or similar 14-17.5mm carburetor
Fuel Type:
Unleaded Gasoline (RON 95 recommended) mixed with 2-stroke oil
Oil Mixture Ratio:
1:50 (1 part 2-stroke oil to 50 parts gasoline, or as specified by manufacturer)
Ignition
Ignition System:
Electronic CDI (Capacitor Discharge Ignition)
๐ง Transmission
Standard
Type:
6-speed constant mesh manual transmission
Clutch:
Wet multi-plate clutch, cable operated
Features
Gear Ratios:
Specific ratios detailed within the manual for each gear.
Transmission Oil Type:
SAE 10W/30 or 10W/40 API GL-4 motorcycle transmission oil (specific part numbers available in manual)
๐ Dimensions
Exterior
Wheelbase:
Approximately 1330 mm (Varies slightly by year/variant)
Weights
Dry Weight:
Approximately 105-110 kg (Varies slightly by year/variant)
Fuel Tank Capacity:
Approximately 12-13 Liters (Varies slightly by year/variant)
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Not applicable for this vehicle class/era in standardized automotive crash testing formats.
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Specific caliper and disc sizes detailed in manual.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals. Bulb types and specifications provided in manual.
Can occur due to worn reed valves, clogged exhaust, incorrect carburetor jetting, or carbon buildup.
๐ Vehicle History
Brand Heritage
Manufacturer:
Aprilia, an Italian motorcycle manufacturer known for performance-oriented sportbikes and racing heritage.
Model Evolution
Segment:
Entry-level sportbike, often referred to as a 'supersport' style 50cc motorcycle.
Production
Manufacturing Origin:
Italy (likely, for Aprilia models)
๐ Awards & Recognition
Recognitions
Notable Achievements:
Aprilia's reputation for producing high-performance, track-inspired motorcycles often translates to positive user sentiment and recognition within the 50cc sportbike segment.