๐ท๏ธ Basic Information Identification Make: Hyundai Model: XG350 Production Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 Generation Generation Identifier: First Generation (XG) Codes Chassis Code: XG ๐ Introduction Market Position Vehicle Segment: Full-size luxury sedan. Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops. Competitive Analysis Key Competitors: Toyota Avalon, Buick LeSabre, Mercury Grand Marquis, Chrysler LHS/300M. Key Features Manual Value Proposition: Inexpensive way to keep vehicle working properly, empower DIY repairs, save money. Manual Content Philosophy: Detailed illustrations, diagrams, wiring schematics, step-by-step instructions based on complete disassembly. ๐ Manual Details Coverage Areas Engine Rebuilding: Included Brakes: Included Sunroof Service: Included Timing Belt Replacement: Included Trouble Codes: Included Wiring Diagrams: Included Troubleshooting Diagnostics: Included Computer Diagnostics Charts: Included Engine Performance Tuning: Included Front End Alignment: Included Suspension Service: Included Transmission Overhaul: Included Air Conditioning Service: Included Transmission In Car Servicing: Included Computer Diagnostic Codes: Included Firing Orders: Included Factory Maintenance Schedules: Included Serpentine Belt Routing: Included Brake Servicing: Included Driving Concerns Troubleshooting: Included Torque Specifications: Included U Joint Cv Joint Service: Included Vacuum Diagrams: Included Page Count Total Pages: > 3000 Manual Type Type: Complete Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download ๐ Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, rebuilding, performance tuning, timing belt, serpentine belt routing, firing orders. Engine Electrical: Wiring diagrams, computer diagnostics, trouble codes, troubleshooting trees. Transmission: Removal, installation, in-car servicing, detailed repair procedures. Brakes: Servicing procedures, troubleshooting, specifications. Suspension Steering: Front-end alignment procedures and specifications, suspension service, U-joint/CV-joint service. HVAC: Air conditioning service and capacities. Body And Chassis: Sunroof service, vacuum diagrams, general repair procedures. Procedures Included Diagnostic Procedures: Step-by-step troubleshooting, diagnostic trouble tree charts, computer diagnostic codes interpretation. Repair Procedures: Detailed, step-by-step instructions for all major systems, including complete disassembly and reassembly guidance. Maintenance Procedures: Factory recommended maintenance schedules and charts, fluid specifications, filter part numbers (implied by coverage depth). Rebuilding Procedures: Comprehensive engine overhaul and rebuilding instructions. Technical Depth Depth Of Information: Extremely high; covers every detail from basic maintenance to complete engine and transmission rebuilding. Suitable for DIYers and professional mechanics. Illustrations Diagrams: Hundreds of detailed illustrations, diagrams, and wiring schematics. Specifications: Complete torque specifications for all relevant components, detailed specifications on every model covered. ๐ Manual Specifications File Format Compatibility: All versions of Windows, Mac, Linux OS, iPhone, iPad, Android. Software Requirements: Adobe PDF Reader, WinZip. Print Quality Searchability: Searchable Bookmarking: Bookmarked Completeness Guarantee: 100% complete and intact, no missing/corrupt pages/sections. Binding Type Digital Format: Digital Download (PDF) Paper Type Physical Format Option: Savable to hard-drive, can be burned to CD-ROM; printable. โ๏ธ Engine Specifications Primary Engine Engine Code Displacement: G6CU, 3.5L (3470cc) V6 Lambda engine. Performance Horsepower Approx: 200-203 hp @ 5500 rpm (depending on year/market). Torque Approx: 215-220 lb-ft @ 3500 rpm (depending on year/market). Fuel System Fuel Delivery: Multi-point fuel injection (MPI). Engine Mechanical Valve Train: DOHC, 24 valves (4 valves per cylinder). Timing Drive: Timing belt (requiring periodic replacement). ๐ง Transmission Standard Transmission Type: 4-speed automatic (4-speed automatic transmission with SHIFTRONIC). Optional Optional Transmission: Not applicable for the XG350. Features Shiftronic Capability: Manual control of gear selection. Fluid Specifications Transmission Fluid Type: SPII-ATF or equivalent (refer to manual for exact specification). ๐ Dimensions Exterior Length: Approximately 197.0 inches (4991 mm). Width: Approximately 73.2 inches (1859 mm). Height: Approximately 56.5 inches (1435 mm). Wheelbase: Approximately 110.2 inches (2800 mm). Weights Curb Weight: Approximately 3500-3700 lbs (1588-1678 kg). ๐ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: 5-star (for model years with applicable testing). NHTSA Front Impact Passenger: 5-star (for model years with applicable testing). Active Features ABS: Standard Anti-lock Braking System. Traction Control: Available Traction Control System (TCS). Passive Features Airbags: Driver and front passenger airbags, available side airbags. Seatbelts: Pretensioning front seatbelts. ๐ก Technology Features Infotainment Audio System: Premium audio systems often available, including CD players and premium speaker brands (e.g., Infinity). Driver Assistance Cruise Control: Standard cruise control. Connectivity Keyless Entry: Standard or available keyless entry system. ๐ง Maintenance Service Intervals Engine Oil Change: Refer to manual for specific interval (typically 5,000-7,500 miles or 6-12 months), dependent on driving conditions. Timing Belt Replacement: Critical interval, typically around 90,000-105,000 miles or 7-8 years, due to the potential for catastrophic engine damage if it breaks. Manual will provide exact interval. Transmission Fluid Change: Refer to manual, often around 30,000-60,000 miles depending on usage. Fluid Specifications Engine Oil Specification: Refer to manual; typically 5W-30 synthetic or synthetic blend, API certified. Coolant Specification: Ethylene glycol-based antifreeze/coolant, typically Asian Blue coolant or equivalent (refer to manual for exact specification and capacity). Known Issues Engine Mounts: Can degrade over time, leading to increased vibration. Suspension Components: Wear in control arm bushings and ball joints can occur, affecting ride quality and alignment. Climate Control Actuators: Electronic actuators controlling air blend...
Front-end alignment procedures and specifications, suspension service, U-joint/CV-joint service.
HVAC:
Air conditioning service and capacities.
Body And Chassis:
Sunroof service, vacuum diagrams, general repair procedures.
Procedures Included
Diagnostic Procedures:
Step-by-step troubleshooting, diagnostic trouble tree charts, computer diagnostic codes interpretation.
Repair Procedures:
Detailed, step-by-step instructions for all major systems, including complete disassembly and reassembly guidance.
Maintenance Procedures:
Factory recommended maintenance schedules and charts, fluid specifications, filter part numbers (implied by coverage depth).
Rebuilding Procedures:
Comprehensive engine overhaul and rebuilding instructions.
Technical Depth
Depth Of Information:
Extremely high; covers every detail from basic maintenance to complete engine and transmission rebuilding. Suitable for DIYers and professional mechanics.
Illustrations Diagrams:
Hundreds of detailed illustrations, diagrams, and wiring schematics.
Specifications:
Complete torque specifications for all relevant components, detailed specifications on every model covered.
๐ Manual Specifications
File Format
Compatibility:
All versions of Windows, Mac, Linux OS, iPhone, iPad, Android.
Software Requirements:
Adobe PDF Reader, WinZip.
Print Quality
Searchability:
Searchable
Bookmarking:
Bookmarked
Completeness Guarantee:
100% complete and intact, no missing/corrupt pages/sections.
Binding Type
Digital Format:
Digital Download (PDF)
Paper Type
Physical Format Option:
Savable to hard-drive, can be burned to CD-ROM; printable.
โ๏ธ Engine Specifications
Primary Engine
Engine Code Displacement:
G6CU, 3.5L (3470cc) V6 Lambda engine.
Performance
Horsepower Approx:
200-203 hp @ 5500 rpm (depending on year/market).
Torque Approx:
215-220 lb-ft @ 3500 rpm (depending on year/market).
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI).
Engine Mechanical
Valve Train:
DOHC, 24 valves (4 valves per cylinder).
Timing Drive:
Timing belt (requiring periodic replacement).
๐ง Transmission
Standard
Transmission Type:
4-speed automatic (4-speed automatic transmission with SHIFTRONIC).
Optional
Optional Transmission:
Not applicable for the XG350.
Features
Shiftronic Capability:
Manual control of gear selection.
Fluid Specifications
Transmission Fluid Type:
SPII-ATF or equivalent (refer to manual for exact specification).
๐ Dimensions
Exterior
Length:
Approximately 197.0 inches (4991 mm).
Width:
Approximately 73.2 inches (1859 mm).
Height:
Approximately 56.5 inches (1435 mm).
Wheelbase:
Approximately 110.2 inches (2800 mm).
Weights
Curb Weight:
Approximately 3500-3700 lbs (1588-1678 kg).
๐ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
5-star (for model years with applicable testing).
NHTSA Front Impact Passenger:
5-star (for model years with applicable testing).
Active Features
ABS:
Standard Anti-lock Braking System.
Traction Control:
Available Traction Control System (TCS).
Passive Features
Airbags:
Driver and front passenger airbags, available side airbags.
Seatbelts:
Pretensioning front seatbelts.
๐ก Technology Features
Infotainment
Audio System:
Premium audio systems often available, including CD players and premium speaker brands (e.g., Infinity).
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Keyless Entry:
Standard or available keyless entry system.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific interval (typically 5,000-7,500 miles or 6-12 months), dependent on driving conditions.
Timing Belt Replacement:
Critical interval, typically around 90,000-105,000 miles or 7-8 years, due to the potential for catastrophic engine damage if it breaks. Manual will provide exact interval.
Transmission Fluid Change:
Refer to manual, often around 30,000-60,000 miles depending on usage.
Fluid Specifications
Engine Oil Specification:
Refer to manual; typically 5W-30 synthetic or synthetic blend, API certified.
Coolant Specification:
Ethylene glycol-based antifreeze/coolant, typically Asian Blue coolant or equivalent (refer to manual for exact specification and capacity).
Known Issues
Engine Mounts:
Can degrade over time, leading to increased vibration.
Suspension Components:
Wear in control arm bushings and ball joints can occur, affecting ride quality and alignment.
Climate Control Actuators:
Electronic actuators controlling air blend doors can fail, affecting temperature distribution.
๐ Vehicle History
Brand Heritage
Brand Focus:
Hyundai's move into the larger, more premium sedan market.
Model Evolution
Initial Introduction:
The XG350 was Hyundai's first full-size luxury sedan, intended to compete with established domestic and import brands in the segment. It evolved from the smaller XG25.
Production
Manufacturing Location:
Ulsan, South Korea.
Sales Performance Overview:
Moderate sales, facing stiff competition but establishing Hyundai's presence in the luxury segment.
๐ Awards & Recognition
Recognitions
Safety Awards:
Achieved high safety ratings in government crash tests (e.g., 5-star front impact).