HOLDEN CORSA C 2000-2006 Service Repair Factory Manual
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๐ท๏ธ Basic Information Identification Make: Holden Model: Corsa Generation: C Production Years: 2000-2006 Codes Platform Code: GM Gamma II Platform ๐ Introduction Market Position Segment: Subcompact/Supermini Target Audience: DIY mechanics, independent repair shops, owners seeking to maintain and repair their Holden Corsa C Competitive Analysis Competitors: Ford Fiesta, Volkswagen Polo, Peugeot 206, Renault Clio, Fiat Punto Key Features Manual Advantages: Electronic format allows for zooming, high clarity, ease of navigation with part number correlation. Manual Purpose: To provide comprehensive guidance for all maintenance and repair procedures. ๐ Manual Details Coverage Areas Primary Coverage: Maintenance, Repair, Diagnostics, Troubleshooting, Specifications Specific Systems: Engine, Transmission, Clutch, Brakes, Suspension, Electrical System, Wiring Diagrams, Cooling System, Lubrication System, Fuel System, Ignition System, Starting System, Charging System, Chassis, Body Panels, Frame, Exhaust System, Wheels, Tyres, Steering System, Lights, Meters, Switches, Body Fixtures Page Count Estimated Page Count: Thousands (typical for comprehensive factory service manuals, exact number not specified) Manual Type Type: Factory Service and Repair Manual Language Language: English (implied by product description) Format Format: PDF Download (Digital Electronic Version) ๐ Manual Coverage Systems Covered Engine Systems: Engine Removal and Installation, Crankcase, Piston, Cylinder, Cylinder Head/Valves, Engine Lubrication and Cooling, Engine Fuel System, Engine Combustion System, Fuel Injection System, Ignition System, Alternator/Starter Clutch Drivetrain Systems: Gearbox & Clutch, Transmission System, Crankshaft/Transmission/Balancer, Rear Wheel System, Front Wheel and Steering System Chassis Systems: Braking System, Suspension, Wheels & Tyres, Chassis, Frame/Body Panels/Exhaust System, Fenders and Exhaust Pipe Electrical Systems: Electrical System, Battery/Charging System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams Procedures Included Maintenance Procedures: Periodic checks & Adjustments, General Maintenance, Lubrication Repair Procedures: Component removal and installation, overhaul procedures, diagnostic steps Troubleshooting: Systematic troubleshooting guides and fault diagnosis Installation Procedures: Body & Fixtures, Frame/Body Panels/Exhaust System Technical Depth Depth: Comprehensive (covers from basic maintenance to in-depth repair and diagnostics, including wiring diagrams) ๐ Manual Specifications File Format Format: ISO Image (for burning to DVD or mounting to virtual drive), executable installer (AUTORUN.EXE) Print Quality Quality: High (digital zoom capability allows for clear viewing of all details) Binding Type Type: Not Applicable (Digital Download) Paper Type Type: Not Applicable (Digital Download) Software Requirements Os: Windows 2000 Pro SP3 & SP4 (32-bit), Windows XP Pro SP2 (32-bit) Processor: Pentium 166 MHz (Win 2000), Pentium II 300 MHz (Win XP) Ram: 48 MB RAM (Win 2000), 64 MB RAM (Win XP) Disk Space: 3 GB Free Hard Disk Space Compatibility Warning: Not compatible with 64-bit operating systems โ๏ธ Engine Specifications Primary Engine Engine Family: GM Ecotec family (common for this generation) Engine Variants Typical Engines: 1.0L (X10XE), 1.2L (Z12XE), 1.4L (Z14XE), 1.8L (Z18XE) - Gasoline; 1.3L (Z13DTJ), 1.7L (Y17DT) - Diesel Performance Typical Horsepower Range: 58 hp (1.0L) to 125 hp (1.8L) Typical Torque Range: 88 Nm (1.0L) to 165 Nm (1.8L) Fuel System Injection: Multi-point Fuel Injection (MPI) or Sequential Fuel Injection (SFI) Ignition: Distributorless Ignition System (DIS) or Coil-on-Plug (COP) Cooling System Type: Liquid-cooled, pressurized system with fan Lubrication System Type: Forced lubrication system with wet sump ๐ง Transmission Standard Type: 5-speed Manual Transmission (F13/F17 based) Optional Type: Automated Manual Transmission (Easytronic) or 4-speed Automatic Transmission (AF13/AF17 based) Features Clutch Type: Dry single-plate diaphragm spring clutch (manual) Fluid Specifications Manual Transmission Fluid: GM DEXRON III (or equivalent GL-4 specification, typically 75W-85 or 75W-90) Automatic Transmission Fluid: GM DEXRON III (or equivalent) ๐ Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 5-door Station Wagon (Combo variant) Length Typical: ~3880 mm (3-door hatchback) Width Typical: ~1670 mm Height Typical: ~1490 mm (3-door hatchback) Weights Curb Weight Typical: ~970 kg (varies by engine and trim) ๐ก๏ธ Safety Features Ratings Euro Ncap Rating: 4 Stars (Euro NCAP 2002 for Opel Corsa C, equivalent model) Active Features ABS: Optional Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TC) Passive Features Airbags: Driver and front passenger airbags standard; optional side airbags Seatbelts: Pre-tensioned front seatbelts ๐ก Technology Features Infotainment Audio System: Factory fitted radio/CD players, often with basic speaker systems. Higher trims may have more speakers. Connectivity: Limited by era; typically analog connectivity for audio devices if present. Driver Assistance Features: Basic features like ABS and TC were optional on many models. ๐ง Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 12 months, depending on engine and driving conditions (refer to manual for specifics). Spark Plug Replacement: Varies by spark plug type (standard vs. long-life), often 30,000-60,000 km. Timing Belt Replacement: For applicable engines, typically 60,000-100,000 km or 5-7 years. Fluid Specifications Engine Oil Type: API SG/SH/SJ or ACEA A2/A3, viscosity typically 5W-30 or 10W-40 (check manual for specific engine requirements) Coolant Type: G11 or G12 (ethylene glycol based antifreeze with corrosion inhibitors), typically a 50/50 mix with distilled water Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Problems: Ignition coil failure, oil leaks from crankcase seals, EGR valve issues...
HVAC blower motor resistor failure is common, leading to fan speed issues.
๐ Vehicle History
Brand Heritage
Holden Context:
Holden was an Australian automotive manufacturer, often rebadging and adapting Opel (GM Europe) models for the Australian market.
Model Evolution
Corsa C Development:
The Corsa C, based on the Opel Corsa C, represented a significant redesign over its predecessor, focusing on improved safety, efficiency, and refinement.
Production
Manufacturing Locations:
Primarily Eisenach, Germany (Opel), and various other GM facilities globally. Holden models were then sold in Australia.
๐ Awards & Recognition
Recognitions
Safety Award:
4-star Euro NCAP rating provides a good benchmark for its safety class during its production era.