2000-2007 Mitsubishi Lancer Workshop & Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2000-2007 Codes Chassis Code Early: CS2A (sedan), CS5A (sedan) Chassis Code Late: CY2A (sedan), CY4A (sedan), CZ4A (Evolution X - though the manual primarily covers the non-Evo Lancer). Generation Generation: Eighth Generation (2000-2007), often referred to as the CS platform. 👋 Introduction Market Position Market Position: The Mitsubishi Lancer of this generation was positioned as a compact to mid-size sedan, often competing in the affordable and sporty segments, particularly with its available performance variants. Competitive Analysis Competitive Analysis: Competed with vehicles such as the Honda Civic, Toyota Corolla, Nissan Sentra, Mazda3, and Ford Focus. Its appeal often lay in its styling, driving dynamics (especially in sportier trims), and value proposition. Key Features Key Features: The Lancer offered a range of reliable 4-cylinder engines, a choice of manual and automatic transmissions, and a comfortable interior. Later models saw significant styling updates to maintain market relevance. 📋 Manual Details Coverage Areas Coverage Areas: Full workshop and service repair coverage for all aspects of the 2000-2007 Mitsubishi Lancer. Page Count Page Count: Exact page count not specified, but described as 'complete' and containing 'detailed instructions and step by step diagrams'. Manual Type Manual Type: Workshop & Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, engine management, fuel system, cooling system, lubrication system, ignition system, exhaust system, transmission (manual and automatic), drivetrain, axles, suspension (front and rear), steering system, braking system (including ABS), electrical system (including body controls, lighting, and accessories), climate control, interior and exterior trim, body repair, and diagnostic procedures. Procedures Included Procedures Included: Routine maintenance, scheduled servicing, troubleshooting, diagnostics, repair procedures, component replacement, assembly/disassembly, adjustments, and torque specifications for all covered systems. Technical Depth Technical Depth: Comprehensive, covering everything from basic fluid changes and filter replacements to in-depth engine overhauls, transmission rebuilds, and complex electrical system diagnostics. Includes detailed diagrams and step-by-step instructions suitable for both experienced DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Format: PDF Compatibility Compatibility: Compatible with all versions of Windows and Mac operating systems. Requirements Requirements: Adobe PDF Reader Print Quality Print Quality: Digital PDF format allows for high-resolution printing of all pages and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine Options: Commonly equipped with the 4G94 2.0L SOHC I4 and the 4G63/4G64 2.4L SOHC/DOHC I4 engines. The manual also covers the turbocharged 4G63T found in performance variants like the Lancer Ralliart (and indirectly, the Evolution series). Performance Engine Horsepower Range: Approximately 120 hp for base 2.0L engines, up to 270+ hp for turbocharged models. Torque figures vary accordingly. Fuel System Fuel System Type: Multi-point fuel injection (MPI) for naturally aspirated models; sequential multi-port fuel injection (S-MPI) with turbocharging for performance variants. Engine Codes Engine Codes: 4G94, 4G63, 4G64, 4G63T Engine Design Engine Design: Inline 4-cylinder, DOHC or SOHC, naturally aspirated and turbocharged variants. 🔧 Transmission Standard Standard Transmission: Often a 5-speed manual transmission. Optional Optional Transmission: Typically a 4-speed automatic transmission, with some performance variants offering INVECS-II Sportronic transmissions. Features Transmission Features: Covers clutch operation, gear shifting mechanisms, hydraulic systems for automatics, torque converter operation, and electronic control units (TCUs). 📐 Dimensions Exterior Exterior Dimensions: Varies by body style (sedan) and year, but generally around 177-180 inches (L) x 67-68 inches (W) x 56-57 inches (H). Weights Curb Weight: Ranges from approximately 2,700 to 3,300 lbs depending on engine and features. 🛡️ Safety Features Ratings NHTSA Ratings: Ratings varied by year and specific test. Early models generally received mixed to good ratings. Manual will cover safety system diagnostics. Active Features Active Safety Features: Antilock Braking System (ABS), Electronic Brakeforce Distribution (EBD) on some models, traction control (on certain trims/later years). Passive Features Passive Safety Features: Front airbags, optional side airbags, seatbelt pretensioners, crumple zones, reinforced passenger cabin. 💡 Technology Features Infotainment Infotainment Features: Base models typically featured an AM/FM/CD player. Higher trims or optional upgrades could include premium audio systems, CD changers, and basic navigation systems (in later years). Manual covers radio and speaker system diagnostics. Driver Assistance Driver Assistance Features: Limited by modern standards. ABS was a key feature. Some later models may have had basic cruise control integrated into the powertrain control module. Connectivity Connectivity Features: Basic connectivity through auxiliary audio inputs (on some models) or early Bluetooth integration in premium sound systems on later models. Manual covers diagnostic tools and communication protocols for ECUs. 🔧 Maintenance Service Intervals Service Intervals: Typical intervals: Oil & Filter change every 5,000-7,500 miles or 6 months; Air filter replacement every 15,000-30,000 miles; Spark plug replacement every 60,000-100,000 miles (depending on type); Timing belt replacement (on interference engines) around 60,000-90,000 miles or 7 years. Detailed schedule provided in manual....
CY2A (sedan), CY4A (sedan), CZ4A (Evolution X - though the manual primarily covers the non-Evo Lancer).
Generation
Generation:
Eighth Generation (2000-2007), often referred to as the CS platform.
👋 Introduction
Market Position
Market Position:
The Mitsubishi Lancer of this generation was positioned as a compact to mid-size sedan, often competing in the affordable and sporty segments, particularly with its available performance variants.
Competitive Analysis
Competitive Analysis:
Competed with vehicles such as the Honda Civic, Toyota Corolla, Nissan Sentra, Mazda3, and Ford Focus. Its appeal often lay in its styling, driving dynamics (especially in sportier trims), and value proposition.
Key Features
Key Features:
The Lancer offered a range of reliable 4-cylinder engines, a choice of manual and automatic transmissions, and a comfortable interior. Later models saw significant styling updates to maintain market relevance.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full workshop and service repair coverage for all aspects of the 2000-2007 Mitsubishi Lancer.
Page Count
Page Count:
Exact page count not specified, but described as 'complete' and containing 'detailed instructions and step by step diagrams'.
Manual Type
Manual Type:
Workshop & Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, engine management, fuel system, cooling system, lubrication system, ignition system, exhaust system, transmission (manual and automatic), drivetrain, axles, suspension (front and rear), steering system, braking system (including ABS), electrical system (including body controls, lighting, and accessories), climate control, interior and exterior trim, body repair, and diagnostic procedures.
Procedures Included
Procedures Included:
Routine maintenance, scheduled servicing, troubleshooting, diagnostics, repair procedures, component replacement, assembly/disassembly, adjustments, and torque specifications for all covered systems.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic fluid changes and filter replacements to in-depth engine overhauls, transmission rebuilds, and complex electrical system diagnostics. Includes detailed diagrams and step-by-step instructions suitable for both experienced DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Requirements
Requirements:
Adobe PDF Reader
Print Quality
Print Quality:
Digital PDF format allows for high-resolution printing of all pages and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine Options:
Commonly equipped with the 4G94 2.0L SOHC I4 and the 4G63/4G64 2.4L SOHC/DOHC I4 engines. The manual also covers the turbocharged 4G63T found in performance variants like the Lancer Ralliart (and indirectly, the Evolution series).
Performance
Engine Horsepower Range:
Approximately 120 hp for base 2.0L engines, up to 270+ hp for turbocharged models. Torque figures vary accordingly.
Fuel System
Fuel System Type:
Multi-point fuel injection (MPI) for naturally aspirated models; sequential multi-port fuel injection (S-MPI) with turbocharging for performance variants.
Engine Codes
Engine Codes:
4G94, 4G63, 4G64, 4G63T
Engine Design
Engine Design:
Inline 4-cylinder, DOHC or SOHC, naturally aspirated and turbocharged variants.
🔧 Transmission
Standard
Standard Transmission:
Often a 5-speed manual transmission.
Optional
Optional Transmission:
Typically a 4-speed automatic transmission, with some performance variants offering INVECS-II Sportronic transmissions.
Features
Transmission Features:
Covers clutch operation, gear shifting mechanisms, hydraulic systems for automatics, torque converter operation, and electronic control units (TCUs).
📐 Dimensions
Exterior
Exterior Dimensions:
Varies by body style (sedan) and year, but generally around 177-180 inches (L) x 67-68 inches (W) x 56-57 inches (H).
Weights
Curb Weight:
Ranges from approximately 2,700 to 3,300 lbs depending on engine and features.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Ratings varied by year and specific test. Early models generally received mixed to good ratings. Manual will cover safety system diagnostics.
Active Features
Active Safety Features:
Antilock Braking System (ABS), Electronic Brakeforce Distribution (EBD) on some models, traction control (on certain trims/later years).
Passive Features
Passive Safety Features:
Front airbags, optional side airbags, seatbelt pretensioners, crumple zones, reinforced passenger cabin.
💡 Technology Features
Infotainment
Infotainment Features:
Base models typically featured an AM/FM/CD player. Higher trims or optional upgrades could include premium audio systems, CD changers, and basic navigation systems (in later years). Manual covers radio and speaker system diagnostics.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. ABS was a key feature. Some later models may have had basic cruise control integrated into the powertrain control module.
Connectivity
Connectivity Features:
Basic connectivity through auxiliary audio inputs (on some models) or early Bluetooth integration in premium sound systems on later models. Manual covers diagnostic tools and communication protocols for ECUs.
🔧 Maintenance
Service Intervals
Service Intervals:
Typical intervals: Oil & Filter change every 5,000-7,500 miles or 6 months; Air filter replacement every 15,000-30,000 miles; Spark plug replacement every 60,000-100,000 miles (depending on type); Timing belt replacement (on interference engines) around 60,000-90,000 miles or 7 years. Detailed schedule provided in manual.
Fluid Specifications
Engine Oil Specification:
API SN/SP or ILSAC GF-5/GF-6 compliant 5W-30 or 10W-30 synthetic blend or full synthetic oil. Specific viscosity depends on climate. Manual specifies exact grades and capacities.
Coolant Specification:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent G-48 (Blue) or G-40 (Red) type antifreeze. Mixture of 50/50 with distilled water. Manual will detail type and capacity.
Transmission Fluid Manual:
API GL-4 75W-85 or 75W-90 gear oil for manual transmissions. Manual specifies exact Mitsu-spec or equivalent.
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF-SP III or equivalent ATF fluid. Manual specifies exact type and capacity for automatic transmissions.
Known Issues
Common Issues:
Potential issues include: occasional oil consumption on higher mileage engines, minor transmission issues (e.g., clutch wear, automatic transmission solenoid problems), suspension component wear (bushings, ball joints), and exhaust system corrosion. Manual provides detailed troubleshooting for these.
Filter Part Numbers
Oil Filter Part Number Example:
Mitsubishi MD342401 or equivalent aftermarket (e.g., Wix 51348, Fram PH10151).
Air Filter Part Number Example:
Mitsubishi MR552777 or equivalent aftermarket (e.g., Wix 49156, Fram CA8753).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history in automotive manufacturing, known for its diverse product range, including rally-bred performance vehicles like the Lancer Evolution.
Model Evolution
Model Evolution:
The 2000-2007 Lancer represents the eighth generation. It debuted with a notable restyle for the 2004 model year, adopting Mitsubishi's new corporate grille design and updated rear fascia to distinguish it from the Lancer Evolution. A further grille revision occurred for the 2006 model year.
Production
Production Locations:
Primarily produced in Japan, with assembly also occurring in other global locations.
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards for the standard Lancer models of this generation are less prominent than the Lancer Evolution. However, it was generally well-regarded for its value, reliability, and sporty driving characteristics within its segment.