DAIHATSU 2000-2012 TERIOS J102/J200/J210/J211 Series Workshop Repair & Service Manual-450MB # QUALITY
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๐ท๏ธ Basic Information Identification Make: Daihatsu Model: Terios Codes Chassis Codes Covered: J102 Series, J200 Series, J210 Series, J211 Series Generation Codes: First Gen (J100, J122 - covered partially by J102 designation), Second Gen (J200, J210, J211) ๐ Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV / Kei SUV (depending on market and specific variant) Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance Competitive Analysis Competitors: Suzuki Jimny, Mitsubishi Pajero Mini, Honda HR-V (early models), Toyota RAV4 (early models), Nissan Terrano/X-Trail (early models) Key Features Vehicle Strengths: Compact size, maneuverability, often available with 4WD, robust for its class, fuel efficiency Manual Value Proposition: Provides comprehensive technical data essential for maintaining and repairing the Terios, covering a wide span of production years and chassis variants. ๐ Manual Details Coverage Areas Coverage Years: 2000-2012 (Split into 2000-2005 for J102 and 2006-2012 for J200/J210/J211 series) Regions Covered: Global (with emphasis on regions where these models were prevalent) Page Count Estimated Total Pages: Estimated 1000+ pages (combined for both manuals) Manual Type Type: Workshop Repair and Service Manual Language Languages: English (EN), Spanish (ES) for the 2006-2012 manual; English for the 2000-2005 manual Format Digital Format: Digital Download (Likely PDF) ๐ Manual Coverage Systems Covered Engine: Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emission control system, engine management systems (ECU diagnostics and parameters) Transmission: Manual transmission (clutch, gearbox, driveline) and Automatic transmission (torque converter, gearsets, control systems) Drivetrain: Four-wheel drive (4WD) system, transfer case, differentials (front and rear), driveshafts, CV joints Suspension And Steering: Front suspension (struts, control arms, springs), Rear suspension (multi-link or solid axle depending on generation/model), power steering system, steering column Brakes: Front and rear brake systems (disc and drum configurations), ABS (Anti-lock Braking System) components and diagnostics Electrical: Wiring diagrams, lighting system, charging system (alternator, battery), starting system, fuses and relays, instrument cluster, power accessories Body And Chassis: Body panels, doors, glass, interior trim, chassis components, frame structure, exhaust system HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, and service Procedures Included Maintenance: Scheduled maintenance checks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel, cabin) Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnosis, electrical system testing procedures Repair: Component removal and installation procedures, overhaul instructions for major assemblies (engine, transmission), bodywork repair guidelines Adjustments And Settings: Wheel alignment specifications, brake adjustment, timing adjustments (where applicable), clutch adjustment Technical Depth Depth: Comprehensive (from routine maintenance to complete engine/transmission rebuilds and major component repairs) Diagnostic Focus: Detailed diagnostic procedures, including use of diagnostic tools and interpretation of sensor data Specification Detail: Includes detailed torque specifications, clearances, fluid capacities, and electrical resistance values ๐ Manual Specifications File Format Format Type: Digital (PDF) Searchability: Likely searchable text-based PDF, allowing for quick access to information Print Quality Image Resolution: High resolution images and diagrams, suitable for printing Binding Type Binding For Physical Copy: N/A (Digital Product) Paper Type Paper Type For Physical Copy: N/A (Digital Product) Completeness Completeness Level: Complete workshop manual, not excerpted or partial โ๏ธ Engine Specifications Primary Engine Engine Family J102: K3-VE (1.3L DOHC 4-cylinder) Engine Family J200: K3-VE (1.3L DOHC 4-cylinder), K3-VET (1.3L Turbocharged DOHC 4-cylinder) Engine Family J210 J211: 3SZ-VE (1.5L DOHC 4-cylinder) Performance J102 Horsepower K3 Ve: Approx. 83-87 hp @ 6000 rpm Torque K3 Ve: Approx. 120-124 Nm @ 3200 rpm Performance J200 Turbo Horsepower K3 Vet: Approx. 140 hp @ 6000 rpm Torque K3 Vet: Approx. 190 Nm @ 3000 rpm Performance J210 J211 Horsepower 3Sz Ve: Approx. 109 hp @ 6000 rpm Torque 3Sz Ve: Approx. 141 Nm @ 4400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline (Petrol) Engine Management ECU Type: Denso or Mitsubishi Electronic Control Unit (ECU) - specific models vary ๐ง Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Drivetrain Options: Rear-Wheel Drive (RWD) and Selectable/Permanent Four-Wheel Drive (4WD) with Locking Center Differential (on some models) Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 (Refer to manual for exact specification and capacity) Automatic Transmission Fluid: Dexron III or equivalent (Refer to manual for exact specification and capacity) ๐ Dimensions Exterior J102 Length: Approx. 3,895 mm (153.3 in) Width: Approx. 1,695 mm (66.7 in) Height: Approx. 1,705 mm (67.1 in) (with roof rails) Exterior J200 J210 Length: Approx. 4,100 mm (161.4 in) Width: Approx. 1,720 mm (67.7 in) Height: Approx. 1,735-1,745 mm (68.3-68.7 in) Cargo Cargo Volume Rear Seats Up: Varies by configuration, typically around 300-350 liters Weights Curb Weight Approx: 1100 - 1300 kg (depending on engine, drivetrain, and trim) Gross Vehicle Weight Rating Gvwr Approx: 1600 - 1700 kg ๐ก๏ธ Safety Features Ratings Crash Test Ratings: Variable depending on market and specific test. Older models may not have comprehensive...
Compact size, maneuverability, often available with 4WD, robust for its class, fuel efficiency
Manual Value Proposition:
Provides comprehensive technical data essential for maintaining and repairing the Terios, covering a wide span of production years and chassis variants.
๐ Manual Details
Coverage Areas
Coverage Years:
2000-2012 (Split into 2000-2005 for J102 and 2006-2012 for J200/J210/J211 series)
Regions Covered:
Global (with emphasis on regions where these models were prevalent)
Page Count
Estimated Total Pages:
Estimated 1000+ pages (combined for both manuals)
Manual Type
Type:
Workshop Repair and Service Manual
Language
Languages:
English (EN), Spanish (ES) for the 2006-2012 manual; English for the 2000-2005 manual
Format
Digital Format:
Digital Download (Likely PDF)
๐ Manual Coverage
Systems Covered
Engine:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emission control system, engine management systems (ECU diagnostics and parameters)
Transmission:
Manual transmission (clutch, gearbox, driveline) and Automatic transmission (torque converter, gearsets, control systems)
Drivetrain:
Four-wheel drive (4WD) system, transfer case, differentials (front and rear), driveshafts, CV joints
Suspension And Steering:
Front suspension (struts, control arms, springs), Rear suspension (multi-link or solid axle depending on generation/model), power steering system, steering column
Brakes:
Front and rear brake systems (disc and drum configurations), ABS (Anti-lock Braking System) components and diagnostics
Electrical:
Wiring diagrams, lighting system, charging system (alternator, battery), starting system, fuses and relays, instrument cluster, power accessories
Body And Chassis:
Body panels, doors, glass, interior trim, chassis components, frame structure, exhaust system
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, and service
Denso or Mitsubishi Electronic Control Unit (ECU) - specific models vary
๐ง Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drivetrain Options:
Rear-Wheel Drive (RWD) and Selectable/Permanent Four-Wheel Drive (4WD) with Locking Center Differential (on some models)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (Refer to manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (Refer to manual for exact specification and capacity)
๐ Dimensions
Exterior J102
Length:
Approx. 3,895 mm (153.3 in)
Width:
Approx. 1,695 mm (66.7 in)
Height:
Approx. 1,705 mm (67.1 in) (with roof rails)
Exterior J200 J210
Length:
Approx. 4,100 mm (161.4 in)
Width:
Approx. 1,720 mm (67.7 in)
Height:
Approx. 1,735-1,745 mm (68.3-68.7 in)
Cargo
Cargo Volume Rear Seats Up:
Varies by configuration, typically around 300-350 liters
Weights
Curb Weight Approx:
1100 - 1300 kg (depending on engine, drivetrain, and trim)
Gross Vehicle Weight Rating Gvwr Approx:
1600 - 1700 kg
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Variable depending on market and specific test. Older models may not have comprehensive ratings by modern standards. Refer to specific year/market test results.
Active Features
ABS:
Available, standard on later models and higher trims
Traction Control TCS:
Available on some 4WD models and later generations
Electronic Stability Control Esc:
Less common on earlier models, available on later generations/specific markets
Passive Features
Airbags:
Driver and Passenger Front Airbags standard on most models. Side airbags available on higher trims/later models.
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
ISOFIX/LATCH compatible (depending on market and regulations)
Rarely factory fitted; typically aftermarket units
Driver Assistance
Parking Sensors:
Optional on higher trims/later models
Connectivity
Power Windows Locks:
Standard on most trims, available with keyless entry on higher specs
Charging Ports:
12V accessory power outlet
๐ง Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km or 12 months, whichever comes first (refer to manual for specific engine and oil type)
Air Filter Replacement:
Every 20,000-40,000 km or as needed based on driving conditions
Spark Plug Replacement:
Every 40,000-100,000 km depending on spark plug type (standard vs. iridium)
Coolant Replacement:
Every 40,000 km or 2-3 years
Fluid Specifications
Engine Oil Specification:
API SJ/SL/SM or ILSAC GF-3/GF-4, SAE 5W-30 or 10W-30 (depending on climate). Refer to manual for precise viscosity and API rating.
Coolant Specification:
Ethylene Glycol based, pre-diluted or concentrate (mix 50/50 with distilled water). Toyota Super Long Life Coolant is often a suitable aftermarket alternative. Always verify color and type.
Occasional issues with ignition coils or spark plugs, potential for valve stem seal wear leading to oil consumption on higher mileage engines.
4Wd System:
Transfer case and differential seals can weep fluid. Check for proper engagement of 4WD system.
๐ Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, is known for producing smaller, fuel-efficient vehicles, often with a focus on practicality and value.
Model Evolution
First Generation J100:
Launched in 1998 (production for J102 series starting 2000), based on the Daihatsu Feroza platform, known for its compact size and off-road capability. Often rebadged as Toyota RAV4 in some markets initially.
Second Generation J200:
Launched in 2004 (globally), significantly redesigned with a more modern appearance and improved interior. Offered with 1.3L and 1.5L engines, and also rebadged as Toyota Passo/Daihatsu Boon in some configurations as a smaller city car.
Production
Manufacturing Locations:
Primarily Japan, with production also occurring in other countries through licensing and joint ventures (e.g., Indonesia, Malaysia).
๐ Awards & Recognition
Recognitions
General Reputation:
The Terios is generally regarded as a reliable and practical small SUV, particularly favored for its utility in urban environments and light off-road situations. Specific awards are rare for this segment and model, but it consistently performed well in owner satisfaction surveys for its class.